How to fix a power supply with your own hands. How to repair a computer power supply with your own hands. Basic fan requirements

19.07.2023 Boilers

Many potential buyers in the computer components market are alarmed by the fact that it is impossible to find a fan for the power supply in store windows. For the processor, video card, case, hard drive - please, but for the power supply there is nothing. This really looks very strange and causes a lot of negative emotions, judging by user reviews. However, there is no need to be upset. Any expert will tell you that the power supply has a regular cooler installed to cool the case. The only difference can be in the standard size - 120, 80, 60 or 40 millimeters. By the way, any user can verify this by disassembling their power supply.

The focus of this article is the fan for the computer power supply. The reader is invited to get acquainted not only with worthy models, their descriptions and photos, but also with the maintenance of a non-working cooling system. Indeed, in 90% of cases, replacing the fan is not necessary at all, just a little cleaning is enough.

Fun math

It’s better to start not with choosing a specific model or brand, but with the technical requirements that apply to the fan. Yes, such a simple computer component has a number of limitations that the user will have to put up with, because the user’s comfortable work at the computer depends on the right choice. It follows that the basic requirements are noiselessness and efficient airflow.

In most cases, the cooling fan cannot independently regulate the speed of the impeller. By supplying 5 volts to the cooler, the power supply uses the maximum rotation speed that is characteristic of this voltage. This is where things get interesting, because the characteristics for all fans are indicated for a 12-volt line. There are few options here - trust your instincts or the recommendations of experts, because it is impossible to mathematically accurately calculate the behavior of the impeller.

How to be?

A factor that comes into play here is trust in a well-known brand, which was concerned about the buyer and independently measured the impeller rotation speed and air flow on the 5-volt line. True, there are not so many such brands on the market, plus the prices for their products are quite high. But this option can be safely considered, because it will satisfy the wishes of users in terms of silent operation and efficient cooling.

It is better to look for a fan for a computer power supply among products from well-known global manufacturers, such as Thermaltake, Zalman, be quiet, Noctua, Scythe. On the cooler packaging there is data on fan operation at 5 and 12 volts. Accordingly, data on speed and noise level are indicated. For example, Noctua NF-P12 - 600 rpm (12 dB). Or Thermaltake Riing 12 - 1000 rpm (18 dB). By the way, in the last example the fan is backlit.

Basic fan requirements

Having understood the methodology for choosing a worthy product on the computer components market, it’s time to move directly to the requirements. should not exceed 20 decibels. This is a very important factor, because this indicator is a certain hearing threshold. As for the impeller rotation speed, it all depends on the quality of the assembly. There are models that spin at a frequency of 2000 rpm. However, experts recommend limiting yourself to 1200 rpm.

Many users have already heard many times that all the fans in the system come into resonance, due to which a terrible hum appears in the case and the case begins to rattle. Oddly enough, the computer's power supply may also be involved. The fan in it twitches not only due to a malfunction. The problem may also be that the impeller rotation speed is too high. Also, cheap Chinese fans have a problem with the rotor being skewed, which is why a constant knocking sound is heard during the operation of the device, and the cooler itself begins to twitch.

From theory to practice

Having figured out which fan is in the computer power supply, the user can only buy its analogue and replace it. True, a small surprise awaits the owner here. We are talking about an interface for connecting to the power supply. Almost all fans are sold with a 4-pin connector, but on the power supply board there are only two contacts, plus they are soldered. There is no need to be upset, in most cases there is dummy soldering on the board. In fact, two wires from the fan are just covered in glue.

Naturally, after unscrewing the cooler from the PSU case, you need to carefully remove the glue from the contacts (you may need a knife). At the end of the cleaning procedure, the user will see a board with two pins. The main thing here is to remember where the plus is (red wire) and where the minus is (black wire). Then it’s a matter of technique: you need to put the 4-pin connector on these two contacts so that the polarity matches the color of the cables. And there is nothing wrong with the fact that two contacts remained unconnected.

Foreboding

Is the fan in the computer power supply making noise? This event causes a lot of indignation from users who begin to count the costs of purchasing a new cooler. It is at this stage that there is no need to rush, the fact is that noise is not a breakdown. This is a signal to the computer owner that there are some difficulties with the fan that need to be corrected immediately. Everything is quite simple here:

  • the power supply is removed and disassembled and blown away from dust;
  • the fan is unscrewed and removed;
  • remove the protective sticker on the cooler rotor, pour 3-4 drops of oil inside;
  • the sticker is returned to its place, the power supply is assembled and installed in the computer.

The algorithm is quite simple, but very effective. There may be problems with a sticker that has lost its adhesive properties. There is no need to install it in this form; it will still fall off and rattle inside the case. It's better to install a new sticker. Where to get? Cut it out of thick tape, use a chewing gum insert, or purchase any children's sticker of similar sizes in the store.

Lubrication

Having determined that replacing the computer power supply fan is not necessary, it will not be at all difficult for the user to take steps to clean and lubricate the cooler. However, there is one factor that all readers should pay attention to. We're talking about lubrication. The fact is that the hum during operation is not produced by the fan blades, but by the bearing, which, when dry, begins to distort the movement of the rotor.

The user should only use fluid oils that are capable of lubricating the bearing. However, we should not forget about the high viscosity, because the lubricant should remain inside and not leak out under the influence. Here it is better to use lubricant for sewing machines (analogous to the I-8 brand). In extreme cases, machine oil will do.

Time to say good-bye

The only symptom that requires the user's attention when it comes to such an element as the computer power supply is that the fan does not spin. In such cases, bearing lubrication can only extend the life of the cooler by several days (if you can spin the impeller after applying the oil). But it is not recommended to leave the power supply in this state. It is the inability of a faulty fan to cool the boards that can damage the power supply, which, in turn, can burn the motherboard and other components of the system unit.

Work on mistakes

Not every user undertakes to change the fan for the computer power supply. Often, many owners entrust this work to service centers that specialize in such breakdowns. In fact, this is the right decision, however, judging by the reviews of the owners, there are exceptions. We are talking about installing used fans in the PSU case that have exhausted their service life in the system unit. Many users do not have a fan in their computer power supply after repair because of this.

The second problem that users may encounter is the lack of contacts in the power supply for connecting the cooler. This occurs only in cheap Chinese devices, where the economical manufacturer has soldered all the components of the power supply. In such cases, the user must also clean the contacts and solder the fan to the board (there should be no twists).

Finally

As practice shows, in 99% of cases it is not necessary to change the fan for the computer power supply. It is enough just to disassemble the power supply, clean it of dust and lubricate the cooler. All this suggests that the electrical component of the computer simply needs constant cleaning (once a year). Yes, there are situations when it is necessary to install a new cooler, but here the user will not have any problems. After all, there is a fairly large assortment of decent fans on the market that can be safely installed as a power supply cooling system.

The low reliability of Russian electrical networks is the reason for the failure of household equipment. In system units of stationary computers, after the operating system has completed its operation, despite the apparent inaction, power unit remains constantly connected to the network. In this state, he is at risk of exposure to power surges.

The use of network filters corrects the situation only by the fact that they have a shutdown button, which is a more effective protection than the specified protective and filtering functions.

Most system power supplies are assembled from ordinary, so-called non-name (no name) manufacturers. In this case, repairing the power supply is not worth the cost.

But if you have a high-quality power supply from renowned manufacturers with a power exceeding 400 watts, then it may be wiser to try to repair the failed power supply yourself than buying a new one.

First of all, it is necessary to remember that The power supply uses a life-threatening voltage of 220 volts. The power supply circuit contains elements such as large capacitors that are capable of storing voltage for a long time. If you have never held one in your hands, then it would be wiser for you to ask one of your friends, or think about buying a new one.

So, Let's start repairing the computer power supply. You are unlikely to find such a schematic diagram on the Internet. There are several typical power supply diagrams, so you will have to navigate the process.

Remove the power supply cover. The board will have large radiators necessary to remove heat from the power elements. Most malfunctions involve the failure of precisely these power elements located in the primary circuit.

For reliability, these elements should be desoldered (often you have to desolder using braid - take a braid, for example, shielding braid from a high-frequency cable, lean it against the leg that needs to be unsoldered, and lean it against a powerful soldering iron, previously dipped for a second in rosin. The solder from the board will tin the small hairs of the braid and will gradually disappear completely from the board.

To be sure of the integrity of the elements, it is recommended to find their datasheet on the Internet. To do this, in any search engine we type the word datasheet and the name of the transistor. The data provided will indicate the type of transistor, its composition (simple or composite) and the location of the “base”, “collector” and “emitter”.

We repeat that in a working transistor the base with the collector and the base with the emitter should ring in the same direction, and they should not ring in reverse polarity (swap the probes) and there should be no ringing between the collector and emitter in both directions.

Additionally, it is worth checking nearby diodes, designated as triangles with a crossbar at the apex. They only call in one direction.

After replacing defective elements, we carefully check the soldering areas for the presence of “snot” (jumpers with adjacent elements created during soldering). A test run of the power supply can be done by connecting a 12 volt load (for example, a car light bulb, or an old hard drive, etc.). Then we bridge the “Power-on” pin (usually green, the fourth from the edge of the largest connector) with ground (the fifth black pin nearby).

If all faulty elements are replaced, the power supply fan should start spinning. To be sure, check the voltage on the main connectors. A whole range of main voltages of 5 and 12 volts can confidently say that the power supply has been repaired.

If the launch is unsuccessful and you really want to repair it, you can try asking a question on specialized radio engineering forums. Usually, regulars of such forums help with practical advice on what to pay attention to.

We wish you stable voltage and long life for your power supply.

In the modern world, the development and obsolescence of personal computer components occurs very quickly. At the same time, one of the main components of a PC - the ATX form factor - is practically has not changed its design for the last 15 years.

Consequently, the power supply of both an ultra-modern gaming computer and an old office PC work on the same principle and have common methods for diagnosing faults.

The material presented in this article can be applied to any personal computer power supply with a minimum of nuances.

A typical ATX power supply circuit is shown in the figure. Structurally, it is a classic pulse unit on a TL494 PWM controller, triggered by a PS-ON (Power Switch On) signal from the motherboard. The rest of the time, until the PS-ON pin is pulled to ground, only the Standby Supply with a voltage of +5 V at the output is active.

Let's take a closer look at the structure of the ATX power supply. Its first element is
:

Its task is to convert alternating current from the mains to direct current to power the PWM controller and standby power supply. Structurally, it consists of the following elements:

  • Fuse F1 protects the wiring and the power supply itself from overload in the event of a power supply failure, leading to a sharp increase in current consumption and, as a consequence, to a critical increase in temperature that can lead to a fire.
  • A protective thermistor is installed in the neutral circuit, which reduces the current surge when the power supply is connected to the network.
  • Next, a noise filter is installed, consisting of several chokes ( L1, L2), capacitors ( C1, C2, C3, C4) and counter-wound choke Tr1. The need for such a filter is due to the significant level of interference that the pulse unit transmits to the power supply network - this interference is not only picked up by television and radio receivers, but in some cases can lead to the malfunction of sensitive equipment.
  • A diode bridge is installed behind the filter, converting alternating current into pulsating direct current. Ripple is smoothed out by a capacitive-inductive filter.

Standby power supply is a low-power independent pulse converter based on the T11 transistor, which generates pulses through an isolation transformer and a half-wave rectifier on the D24 diode, powering a low-power integrated voltage stabilizer on the 7805 chip. Although this circuit is, as they say, time-tested, its significant drawback is high voltage drop across the 7805 stabilizer, which leads to overheating under heavy load. For this reason, damage in the circuits powered from the standby source can lead to its failure and subsequent inability to turn on the computer.

The basis of the pulse converter is PWM controller. This abbreviation has already been mentioned several times, but has not been deciphered. PWM is pulse width modulation, that is, changing the duration of voltage pulses at their constant amplitude and frequency. The task of the PWM unit, based on a specialized TL494 microcircuit or its functional analogues, is to convert DC voltage into pulses of the appropriate frequency, which, after an isolation transformer, are smoothed by output filters. Voltage stabilization at the output of the pulse converter is carried out by adjusting the duration of the pulses generated by the PWM controller.

When a very nasty buzzing or rattling noise starts coming from the computer's power supply, this is a sure sign that replacing the cooler (fan) in the power supply is just around the corner. But it happens that it is not possible to replace it “this second”. But it cannot be left as is for two reasons. The first is a nasty sound from the system unit (more precisely, the power supply). Secondly, the fan may simply jam at some point in time, and the power supply will burn out from overheating. And this risks replacing half of the “filling” of the system unit, which will cost a pretty penny!

Lubricating the fan (cooler) of the power supply.

For this procedure we need a fairly simple set of tools:

  • heat-resistant silicone grease or, at worst, machine oil;
  • screwdriver (phillips);
  • scalpel or stationery knife;
  • wide tape;
  • several toothpicks or matches;

This set of tools is quite enough to lubricate the fan in the computer power supply.

Read also: How to make a flash drive from a hard drive?

There is nothing complicated in the procedure of removing the power supply from the computer case. Tighten the bolts that hold the left side cover, slide it back and remove. After this, disconnect all the wires going from the power supply to the boards and disks (be sure to remember what goes where!!!). After this, outside the computer on the back wall, unscrew the 4 bolts that secure the power supply itself.

And here is the power supply on the table. There are two most popular types (based on the location of the coolers) of power supplies. With fans with a diameter of 80mm (it is located on the back wall of the power supply, which faces outward) and a diameter of 120mm (installed on the power supply cover, which faces down and inside the system unit).

In both cases, the first action will be to open the power supply cover. To do this, you need to unscrew the four bolts on the top edge (in the picture). After that, simply pull the cover up.

Read also: The computer began to work loudly (buzzing)

After removing the casing, you can unscrew the fan itself.

If you have a large, 120mm fan, then on the same cover that you just removed, unscrew the four screws that hold the fan.

If you have a cooler with a diameter of 80mm, unscrew the same 4 screws, but on the back wall of the power supply.


After this, carefully use a knife to peel off the sticker from the back of the fan. Then use the same knife to pry and pull out the rubber plug that covers the bearing, and drop some oil there. There should be very little of it - just to wet the surface of the bearing (the bushing in which the fan axis rotates). If you can’t accurately measure the oil, no problem! Take a toothpick and sharpen the tip into a narrow spatula with a knife. Then dip this spatula in oil and gently lubricate the bearing with it.

Problems with unstable voltage in AC networks are the scourge of domestic electrical networks, which leads to the failure of many household appliances. For example, a desktop computer. Both during operation and when switched off, this device is exposed to the negative effects of power surges. The thing is that the negative impact is mainly directed at the power supply, which still works even when the computer is turned off. And that means this is the most vulnerable place. That's why it most often fails. And here many ordinary people have a question: what to do: buy a new one or repair the computer power supply with your own hands?

The question is actually posed very correctly. Everything will depend on how the computer is built. If the power supply is assembled from nameless parts (specialists usually call them non-name parts), then this is a cheap option that makes no sense to repair. It will be easier and cheaper to choose and purchase a new one. Although you can try to repair a computer power supply using it. Even if you don't succeed, it will be a good experience. So it's worth tinkering with it at your leisure.

But if your computer has a branded power supply, then replacing it with a new one will cost a pretty penny, so it makes sense to understand its configuration and circuitry and carry out the repairs yourself.

By the way, there is an easy way to check the functionality of the power supply. To do this, it must be disconnected from the motherboard. Simply disconnect the connectors of the wires leading from the block to the plateau. Connectors can be 20 or 24 pins (4 or 6). To check whether the unit is working, you need to short-circuit contacts 14 or 15 with each other (if the connector is twenty-pin) or 16 and 17 (if it is twenty-four pin). That is, green (sometimes gray) and black wires are connected to each other. Then the unit itself is connected to the network through an outlet. If the cooler fan starts working, then everything is in order, it is not the cause. We need to look for other faults.


Repair process

So, let's start with a disclaimer that will determine the root cause of the question, how to repair a computer power supply? Remember that the power supply itself, unlike the computer, operates at 220 volts. Therefore, high-capacity capacitors are installed in his circuit. They accumulate tension that can be stored for a long time.

Do-it-yourself repair of any electronic device is based on working with a soldering iron. And if you don’t have much practice, then you should abandon this idea. After all, a computer power supply unit is a responsible device, on which it depends whether the computer will work or not.

Plus, you will have to figure out the diagram as events go, because you are unlikely to find an exact diagram, even on the Internet. There are schematic diagrams, but this does not mean that it will be exactly the same in your power supply. Therefore, everything will have to be done as the repair progresses.


Where to begin

First of all, you need to remove the cover and clean all the insides from dust. A thick layer of dust becomes a barrier that prevents temperature transfer from working parts. So this is also the reason for the failure of the unit.

Now pay attention to the fuse. Usually a 5 A part is installed here. This is a glass bulb with a thin metal thread running inside it. If there is no thread, then the fuse is blown and needs to be replaced. But sometimes there seems to be a thread present, so it’s worth checking the fuse. How?

  • It will be necessary to solder a copper wire with a diameter of 0.18 mm to the ends of the part.
  • Then plug the unit into a power outlet.
  • If the cooler fan starts working, then the fault is the fuse.
  • Unsolder it from the circuit and install a new one.

Capacitors

Typically, power supplies contain capacitors with large capacitance. It is in them that tension accumulates. Therefore, these are the parts that most often fail (in 80% of cases).

The first thing that should catch your eye is swelling and leakage of electrolyte. If all this is available, then it is one hundred percent that the capacitor is not working.

Attention! Poor fan operation causes capacitors to swell. The thing is that the fan must cool the capacitors, which are heated due to the accumulation of voltage in them. Therefore, experts recommend periodically cleaning the fan bearings and cleaning the entire cooler.

But sometimes there are no visible defects in capacitors, so it is worth checking them with a multimeter to check the resistance. If the resistance is high (compared to the nominal value), then this indicates that there is a gap between the inner lining and the terminal. Experts call this situation a broken capacitor.


There are also electrolytic capacitors in the power supply circuit. They can also swell, but there is no point in replacing them with new ones, because you must first find the cause of their swelling and then replace them. Usually the cause is a failure of the voltage stabilization circuit. So until you figure it out, there is no point in changing electrolytic capacitors. It won’t help, they will still swell. But repairs to computer power supplies of this type can only be carried out by a specialist; you cannot do it yourself. Plus, you will need professional measuring instruments. So the best option is to take the power supply to a workshop. In this case there is no choice.

Transistors

This is another part that can cause the PC power supply to malfunction. Pay attention to the design feature of the transistor. He has three legs:

  1. Base.
  2. Collector.
  3. Emitter.

So, to determine whether a part is working or not, you need to ring it with a multimeter. And here you need to know how to call. Dialing can only be done in two directions:

  • The base is a collector.
  • Base - emitter.

If you change the polarity of the dial, then nothing will happen. The same applies to the direction between the collector and emitter. To correctly carry out the ringing, you need to connect the probe with the red wire to the base of the transistor, and the black wire to the collector or emitter. If the display shows an indicator within 650-800 mV, then everything is fine, the transistor is intact.

To check, you can ring the collector-emitter. Here the resistance should be infinite, the display will show one. If this transition is broken, the multimeter will emit a characteristic signal. But note that this is not necessary; other transitions also do not work.

As for diodes, these small devices are practically the same as transistors. That is, a transistor is two diodes connected in series, but with cathodes at one point. Therefore, ringing them is practically a test of the base-collector or base-emitter transition. The resistance indicators are exactly the same.


Rework

What is the purpose of converting a computer power supply? That is, is it possible to replace some of its parts to improve the operation of the device? Some masters try to make some changes, and thereby achieve better results. We will not go into details of all the modifications, because we are talking about independent repairs. And some of them cannot be done with your own hands.

The simplest modification is to reinstall the capacitors that are built into the power bus. They are designed for a voltage of 5 V. So, the more voltage these devices can withstand, the better. It would be nice to install capacitors rated for 10 V in their place, but they are large in size, so they may not fit on the plateau. Therefore, it is still worth choosing a capacitor with a high voltage that would fit on the plateau, for example, at 6.5 V.

Attention! Replacing a capacitor depends on its correct installation on the plateau. Therefore, pay attention to the negative output strip. It is wide, vertical and light. So, the new device must be installed in exactly the same position so that the strip ends up in the old installation location.


The main requirement when repairing a power supply with your own hands is the ability to work with a soldering iron.

Conclusion on the topic

So, if you have replaced all the failed parts, then the power supply should work. The easiest way to check this is to plug it into a power outlet. The cooler fan should spin. There is another more reliable option - check the main connectors for voltage with a multimeter. Their value should be 12 and 5 volts.

As you can see, repairing a power supply is actually a difficult process. Although if you figure it out and go through the diagram several times, changing first one device or another, then you can already consider yourself a home craftsman. But the most important thing, as practice shows, is the ability to work with a soldering iron.