The use of silicone hoses in moonshine. What tubes can be used and how to choose? Choosing hoses for a moonshine still: which ones are better, diameter, how to connect, where to buy Hoses for moonshine brewing
Almost any moonshine still is a network of nodes connected in a certain sequence. It ensures the process flows.
In this case, the important point becomes the question of what exactly can be used to connect these nodes and what effect this will have on the final product.
And in order to fully understand what hoses for a moonshine still are, what their structure is and what materials can be used for their manufacture, it is worth familiarizing yourself with the topic in all detail.
Hoses for a moonshine still are an essential element of any unit for distilling moonshine, along with and. Although they are called hoses, the same category includes tubes made of different metals.
The main purpose of this element is to transport alcohol-containing steam from one unit to another, for example, from a distillation cube to, and from it to a refrigerator.
In addition, hoses are necessary for supplying and draining water to the cooling circuit in the refrigerator and, if it is jacketed. The only model that does not use hoses to supply water to the refrigerator is this.
Design and principle of operation
The structure of steam and water pipes in a moonshine still is very simple. The product consists of a piece of tube of the required length and diameter and fastening devices at the ends.
There are two main types: threaded with a union nut and clamp.
The first is more convenient to use, more reliable, it cannot be damaged by pressure, but its installation is more expensive. If for the first you will need to weld threaded pipes onto the unit components, then for the second it is enough to equip the steam outlets with fittings, and this is much simpler. Using such a connector is not so convenient, and the clamped edges of the tube will gradually wear out as the clamp is tightened.
The principle of operation of steam and water pipes in a moonshine still is very simple, steam and liquid pass through them, but the conditions are somewhat different, which is why the requirements for their parameters differ.
The water supply system supplying water for cooling the refrigerator and the reflux condenser jacket has low pressure, and the liquid does not have an aggressive chemical effect on the wall material.
In this regard, tubes made of almost any material are suitable for its arrangement. It can be rubber, PVC, silicone or other polymer materials.
Several aggressive factors act in the steam pipeline: high temperature, pressure drops and the aggressive chemical effect of alcohol compounds.
As a consequence, the material used must be both durable and heat-resistant, but more importantly, chemically inert.
Therefore, for moonshine stills, those polymer hoses that are labeled “food grade” are used; food grade stainless steel and copper are safe metals, but they must be cleaned regularly.
What are the types
Before listing the materials from which it is best to make steam and water pipes for a moonshine still, it is worth saying which materials should not be used.
It is strictly not recommended to use it for the manufacture of steam pipelines. polymer materials without special food labeling. This category includes almost all types of rubber, with the exception of gas hoses and PVC made from simple silicone.
The fact is that upon contact with various alcohol compounds - ethanol, butyl, propyl, amyl and other alcohols - such materials form toxic substances with varying degrees of harmful effects on the body.
Also, for the manufacture of steam pipes, you cannot use aluminum, which, although it has excellent performance properties, actively forms harmful oxides from contact with alcohols.
Such tubes were used quite often in the past to connect the still and the refrigerator, which can lead to a stereotype that this is normal. Now we can list suitable materials, their strengths and weaknesses.
Silicone hoses for moonshine still
Edible varieties that are labeled differently, such as BgW or BGA, have a number of distinct properties, such as:
- Ease of processing.
- High heat resistance – more than 100 C°.
- Good flexibility, elasticity and memory of the material, due to which the hoses do not deteriorate from bending, stretching and cycles of thermal expansion and contraction.
- Light weight.
- High chemical inertness, preventing the formation of any toxic compounds.
- Transparency, which makes it possible to observe the process inside and find problem areas.
- Affordable price and wide distribution of goods on store shelves and online platforms.
Food-grade silicone also has its weaknesses.
- When heated by steam, silicone loses its elasticity, which is why steam lines will require additional support from supports or hangers.
- Easily damaged by cutting or piercing influences.
- Not the best look.
Often used to create rigid and durable connections between multiple nodes.
Otherwise, this metal has a number of strong qualities, including the following:
- High strength.
- Tremendous wear resistance and durability.
- Tremendous heat resistance.
- Almost complete chemical inertness.
Also, food-grade stainless steel has its own weaknesses, which are mainly not related to operation during the distillation of alcohol:
- Difficult to process.
- Relatively expensive.
- The larger the non-removable structure, the more difficult it is to clean.
- Heavy weight.
- A solid fragment of the unit is not as convenient to store as a collapsible one on silicone tubes.
To install water pipes, you can use almost any type of polymer or metal pipes, since the harmful substances formed there are isolated from alcohol and will not affect the final result.
How to choose the right one
Since both silicone and stainless steel have many subtypes, it is not enough just to know the name of the material. In addition, the hoses must correspond to the parameters of the moonshine still. Therefore, when choosing a product, you should adhere to a number of criteria that are of primary importance:
- Marking. You can only use food-grade varieties, but they are also divided into several categories, so it is worth checking with the seller whether the selected type is resistant to ethanol and elevated temperatures.
- Inner diameter. Although pipes and hoses are sold according to their external diameter, it is the internal diameter that must correspond to the power of the system. Too narrow will lead to increased pressure, as a result the distillate will deteriorate; if too low, the unit will also work poorly, in “half-idle” mode.
- Wall thickness. The service life of the hoses depends on it, you shouldn’t take too thin ones - they will become unusable faster, but there is no need to overpay for thick ones, the range from 1.5 to 2 mm is the most popular.
- Total length. It is better to take with a small margin, especially if you plan to install threaded connections with a union nut at the ends.
Important! Since PVC hoses, which cannot be used for the steam lines of a moonshine still, are very similar to silicone ones, to avoid getting into trouble, ask the seller if you can set the edge on fire. When PVC burns, it emits significantly more smoke and a “plastic” smell; silicone burns with white-grayish smoke and leaves behind white ash.
Modern polymer materials are distinguished by a huge range and make it possible to qualitatively equip a moonshine still with both steam and water pipes for reasonable money.
But you should not let your guard down, only “food” varieties can be used in contact with alcohol-containing substances.
Almost all of the suitable materials are modifications of silicone, but if you want greater reliability and durability, you can always fork out the cash and equip the unit with food grade stainless steel tubes.
The moonshine still is equipped with flexible tubes. Hoses connect the distillation cube, steam chamber and refrigeration tank. With their help, water is supplied and discharged. The tubes must be resistant to temperature changes, aggressive chemical compounds, not come into chemical contact with alcohol, and easy to clean. Silicone hose not only meets all these requirements, but also has a number of advantages over other materials.
Previously (and even now), craftsmen used materials that were at hand when making a moonshine still. Tubes made of copper, brass, stainless steel and other materials were used. The moonshine still was a durable structure that could not be disassembled and thoroughly cleaned after use.
As a result, harmful particles settle on the walls of the tubes, which ultimately affects the taste and quality of the moonshine. And also many materials can react with alcohol. For example, aluminum is in contact with it. Recent studies have proven that long-term exposure to aluminum causes aging of the body and irreversible liver degeneration.
As an option, you can opt for flexible tubes. PVC hoses are widely used, although they are not the best choice for moonshine brewing. Polyvinyl chloride (PVC) has a number of disadvantages:
- PVC reacts already at a temperature of 65° C.
- At 100 degrees, toxic dioxides begin to be released.
- Plasticizer enters the distiller.
- During the brewing process, the hose may break and disrupt the distillation process.
Therefore, the PVC tube should be replaced with a silicone hose.
What's good about silicone?
Silicone is called the material of the 21st century. Unlike other flexible substances, it can withstand high temperatures. It can be used for quite a long time:
- 150 ºС - five to ten years
- 200 ºС - two to four years
- 240 ºС - 3–6 months
- 260–290 ºС - 12–36 days
- 300–350 ºC - 20–28 hours.
- 400 ºC - from 10 minutes to two hours.
In addition, this material has a number of unique characteristics:
- Adhesion resistance. Silicone does not react with alcohols. High temperature does not prevent the material from maintaining its properties and not coming into contact with other substances.
- Non-stick. No particles stick during distillation. Silicone tubes do not develop blockages that can clog them and stop the distillation process.
- Elasticity. A hose made of this material is easy to connect; it fits perfectly into the fitting and does not slip off at the most inopportune moment. Thanks to the stretchability, a smaller hose will easily fit onto a larger diameter tube.
- Low deformation. The hose can be bent, it is resistant to mechanical damage, and does not expand under the influence of temperatures.
- Sterility. Resistant to mold and mildew. Silicone has bactericidal properties.
- Transportability. A moonshine still with silicone tubes is easy to transport.
- Wide operating temperature range. Silicone can withstand not only high temperatures, but also low ones. You can safely leave the pipes at your dacha in winter without fear that they will freeze. Silicone, unlike polyvinyl chloride, does not crack.
- Protection from rodents. The problem is quite urgent if the device is left at the dacha for a long time. It can easily be damaged by uninvited inhabitants of suburban areas: mice and rats. Silicone, unlike rubber, cannot be damaged by these rodents. They don't like this stuff. Property owners have noticed that, for example, rodents avoid silicone sealants.
- Affordable price. Compared to copper, silicone hoses are much cheaper in cost.
How to choose a handset?
Often sellers try to sell PVC pipes under the guise of silicone hoses. Sometimes incompetent managers themselves do not realize that they are not offering silicone tubes at all, but a completely different material. How to recognize a fake?
To distinguish a counterfeit, just ask the seller to cut off a small sample and set it on fire. Fake PVC burns with a black flame with an unpleasant odor and leaves soot (carbon).
Silicone does not want to catch fire; if the piece is still difficult to set on fire, then after the fire it will remain white ash. The latter proves that this is the required organosilicon compound. True, carbon is added to some types of silicone materials, which can produce black soot. There is no need to use such hoses; carbon materials are usually intended for industrial use.
If the seller does not allow you to test a piece of hose with fire, then you can try bending and stretching it. Silicone does not leave whitish marks on the folds.
If you stretch the sample and look at the light, then no impurities will be visible in the material.
Organosilicon tube, unlike PVC, does not change its properties in the freezer. Polyvinyl chloride will become hard and lose elasticity, silicone will remain elastic. It can be bent and unbent as if it had not been frozen.
Varieties of silicone
The choice of silicone materials is very large. They are used in the space, aviation, and medical industries. Today, doctors even put silicone lenses in the eye.
There are a huge number of tubes made of this material. Sometimes they are sold complete with a moonshine still, but more often distillers purchase them themselves.
There are peroxide and platinum silicone. The latter uses platinum as a catalyst. Peroxide will cost less, but during the distillation process it can release harmful substances with an unpleasant odor. After several distillations it will become cloudy rather than transparent. When exposed to ultraviolet rays, the peroxide material will turn black.
The necessary tubes can be purchased at Medtechnika stores, but it is better not to buy such things in chemical departments or construction supermarkets. They sell industrial silicone, the production of which uses unsafe catalysts.
Medical silicone has been used for half a century. It is made from high-quality material, which is accessible for sterilization and has high adhesive properties.
Medical tubes are designed to withstand repeated exposure to aggressive environments (including alcohol vapors); they are perfectly smooth on the inside. A smooth surface at the micro level is an important indicator. The tube is designed to prevent bactericidal particles from sticking to it. In moonshine brewing, the smoothness of the inner wall is also important. Microparticles will not stick to it during distillation.
When purchasing, you should pay attention to the density of the material. It starts from 0.60 cm³, but most manufacturers offer from 1 cm³. A good quality hose will have an even higher density, up to 1.36 cm³.
Experts advise purchasing only platinum silicone. Despite the fact that platinum is used in its production, it is sold at quite affordable prices. It is from German manufacturers that the material is offered from 80 to 400 rubles per square meter.
Installation of silicone hoses
Typically, tubes with a diameter of five to eight millimeters are chosen. It is very important to securely secure all product connections. They achieve perfect tightness using a plumbing fitting that fits the pipes in size. For tightness, you can use a rubber gasket or silicone sealant.
The hose can be secured with a clamp. It will protect the tube from falling out during the distillation process.
How to properly clean pipes?
Although hygienic, the tubes are cleaned after each distillation process. Silicone accumulates harmful particles over time. The material can be easily washed under strong water pressure. The hoses are easy to dry. They can be left in the sun as they do not deteriorate when exposed to direct sunlight.
Despite its durability, silicone does not last forever. Over time it wears out. Alcohol vapor increases the aging of the material. Silicone won't last a decade, it's not the right material. Therefore, if the tube shows signs of aging, replace it.
Silicone tubes for moonshine stills are used to distill the product and remove harmful substances. To cool the distillate with water, the material is not so important as to supply running water; PVC hoses are also used.
The advantages of a silicone hose over PVC pipes are undeniable. The cost varies greatly, but it is better to choose a material that is safe for health and easy to use.
Let's consider what physical and chemical properties silicone has, and what advantages it gives:
- temperature stability - temperature range from -60°C to +300°C;
- anti-adhesive properties (non-stick) - particles of decomposition products will not accumulate on the inner walls, which can reduce the diameter of the hole and, over time, completely clog the hose;
- chemical inertness - does not combine with other substances, due to which it does not decompose even under the influence of the most aggressive of them;
- flexibility - takes the required shape without deformation or damage after compression, bending;
- resistance to mechanical stress - it is quite difficult to spoil this material at home.
There are several more properties that directly follow from the above. Silicone hoses are convenient to store and transport when folded: they take up little space (compared to metal ones) and easily restore their original shape even after twisting. Flexibility and elasticity simplifies the installation process. The material stretches well, fits onto the fitting and, taking its original shape, is tightly fixed.
Thanks to the fact that nothing collects inside, maintenance becomes much easier and faster. But this does not cancel cleaning as a whole. After use, the hose must in any case be rinsed under running water, including the inside. And then be sure to dry it. The appearance of fungus is possible even on such wonderful material.
Resistance to damage allows silicone hoses for a moonshine still to be more durable. In terms of service life, they are, of course, inferior to metal tubes, but significantly superior to PVC and rubber. The situation is similar with cost. More expensive than PVC, but more affordable than metal ones.
Selection of silicone hoses
The range of silicone hoses is very wide and allows you to choose them for any equipment, both factory-made and home-made. They differ in size and color. And if the second indicator is not so important, then the size parameters should be given attention.
Depending on the purpose and scope of application, the cross-sectional diameter varies from 2 mm to 50 mm. For moonshine stills, hoses with a diameter of 5 mm to 8 mm are usually used. It is optimal to use hoses with a wall thickness of 1.5-2 mm.
When purchasing a silicone tube for a moonshine still, you may encounter a new difficulty. Polyvinyl chloride is often sold under the guise of silicone. To distinguish them, you need to know some features. Firstly, silicone is softer to the touch and more elastic. But PVC manufacturers are not standing still. Therefore, the surest way to check is a small laboratory experiment. The main thing is that the seller gives you the opportunity to carry it out.
The behavior of these two materials during combustion is strikingly different. If you try to set fire to the edge of a silicone tube, neither ignition nor melting will occur. A faint white smoke will appear, and the burnt edge will be covered with dense white ash. When exposed to open fire, polyvinyl chloride melts, turns black and emits acrid black smoke. In this case, it is difficult to confuse them.
There is another way. True, you can only check the goods that have already been purchased. If you put a PVC hose in the freezer, it will freeze and lose its flexibility and softness. Silicone will retain its natural properties. As stated above, the lower temperature threshold is 60°C below zero.
If it is impossible to carry out a fire test, it is better to buy equipment in a specialized store. For example, a high-quality product that is suitable for your purposes can be purchased at a medical equipment store.
Conclusion
Comparing the characteristics of polyvinyl chloride and silicone clearly tips the scales towards the latter. If the cost factor still plays a big role, you can find a kind of compromise.
Tubes for a moonshine still should be made from silicone, intended for the movement of finished moonshine, fusel oils, heavy metals, and hot steam. Water supply and drainage can be made from PVC hoses. This is not so critical, but more economical.
The production of strong alcoholic beverages requires the presence of not only a moonshine still, a distillation column, a steamer and some other devices, but also connecting hoses. It is through these tubes that the finished product will pass, water will be supplied, removed, steam will pass through and other processes will be organized, without which the preparation of the drink will be impossible.
Novice moonshiners may not attach importance to connecting tubes, although the taste characteristics of the alcohol, strength and quality of the future drink may depend on their type, reliability and material. Experienced alcohol producers increasingly prefer systems that use silicone tubes rather than cheaper PVC analogues.
Advantages of silicone hoses
The main doubts when choosing hoses for a moonshine still lie in the choice of a silicone element or a more economical analogue, namely a PVC product. The last option is quite risky, although more budget-friendly. Not every polyvinyl chloride will be able to withstand aggressive chemical compounds, high temperatures and other related factors that are present during moonshine brewing for a long time.
There is a possibility that the tubes will simply collapse during the process of preparing the drink, and under the influence of compounds and high temperatures, some of the released substances contained in the material will end up in the product.
If we compare silicone products with other types of hoses, in particular those made of PVC, we can highlight the following advantageous features:
- Wear resistance. Silicone is quite durable and even its repeated use in a moonshine system will not deteriorate its quality. That is why, if you plan to periodically produce alcohol, then it is better to pay attention to silicone tubes, which will withstand various influences due to their initial wear resistance;
- Resistance to high temperatures and changes. The material is able to withstand severe temperature changes, and the permissible intervals can range from -60°C, and the maximum value can reach +300°C;
- Resistance to chemical compounds, including quite aggressive ones. The production of alcohol is accompanied by the release of accompanying compounds. Naturally, they are not particularly chemically aggressive, but at high concentrations and constant contact they affect the walls of the system. Silicone tubes successfully cope with this effect and do not react with the compounds present;
- Anti-adhesive characteristics. Such parameters are important for food processes, since they imply the possibility of possible particles sticking to the walls and accumulating them on the surface, and also make it easy to clean the tubes themselves. If the tubes become clogged during the distillation process, the intensity of the removal or supply of water and product is disrupted, which will negatively affect the quality of the process. When blockages accumulate, it is sometimes necessary to interrupt the process and additionally blow out and clean the connecting elements;
- Bioinertness. In preparing a high-quality alcoholic drink, not only its strength and degree of purification are important, but also its taste characteristics, which can be ruined by ordinary pipes. High temperatures, components contained in the mash, as well as some other factors, can affect the structure of the hose material, which will lead to the release of a number of substances, but not when using silicone products. They are bioinert and do not react with other solutions. Therefore, silicone is successfully used not only in food processes, but also in medicine;
- Elasticity. This quality makes it possible to connect various elements of the system with each other without compromising cross-country ability. The elasticity of silicone tubes allows the products to be used repeatedly and their shape does not change, since even with deformation the material tends to return to its original configuration;
- No specific odor, including during operation. Even with prolonged use, there is no need to worry that a foreign odor will appear or the taste will change;
- Mechanical resistance. You can bend the hose, squeeze it, but it will not lose its functionality;
- Differences in size, section, color and other external characteristics. This allows the elements to be used for a variety of fittings and structures;
- The development of fungus is not supported, which is explained by the structure of the material;
- A convenient method of fastening, since the material tends to stretch a little, although there is also the option of using adapters;
- Long term. Compared to conventional rubber, the service life of silicone tubes is several times longer. The material is absolutely not inferior to PVC products, and even in some modifications exceeds the possible service life;
- Reasonable price. Compared with copper tubes, which have high practicality and corresponding cost;
The characteristics of silicone, which are its advantageous features over other materials, are explained by a special manufacturing technology.
Special organosilicon compounds are taken as the basis, which, together with other compounds, are transformed into silicone surfaces during temperature changes, chemical reactions and certain manipulations. The technology itself is considered one of the modern ones, some stages are being modernized, and as a result such highly sought-after material is being produced. It is actively used in the food industry, medicine, everyday life and in other various processes where a reliable and safe connection is necessary.
How to choose silicone tubes
Currently, silicone hoses can be purchased in various diameters (from 2 mm to 50 mm). Typically, diameters of 5,6,8 mm and a wall thickness of 1.5-2 mm are chosen for moonshine construction. Dimensions may vary depending on the design features, but choosing the required dimensions is not difficult.
You can buy a silicone hose at specialized retail outlets or online with delivery. There are resources where you can purchase all the necessary components along with the main equipment and auxiliary devices. It is advisable to use tubes in areas between the distillation column, a source of cold water and other devices, including between the distillation cube and the distiller.
The quality of the silicone hose depends on the manufacturer, but most companies sell proven products that meet the basic characteristics.
Since not everyone can determine whether a silicone hose is made of silicone or just PVC based on its external parameters, there is a certain technique that helps determine whether the product is silicone. To do this, you can set fire to the edge of the tube and if there is a characteristic pungent odor, black smoke, then the element is not silicone, which is characterized by light smoke and the formation of white ash. This method can be used if a hose is purchased on the market, but when purchased in a specialized store, medical laboratories, including an online resource, this verification option is not relevant. Such products comply with GOSTs and established standards.
How to clean silicone hoses
The connecting tubes require regular cleaning after each distillation process. Despite the fact that silicone does not absorb odors and does not react with other compounds, there is a possibility of the formation of foreign odors due to distillation residues. Special brushes can be used to help, but most often it is enough to rinse with running water. It is important to dry the hoses; to do this, you can hang them. If the wear of the product is already noticeable, as evidenced by a change in color, loss of elasticity (this will only occur after a number of cycles), then it is better to replace it.
If you still have doubts about purchasing silicone tubes or more economical analogues, then it is worth analyzing what damage is likely due to a conventional connecting device. The main ones include: spoiled taste of the drink, interruption of the distillation process due to waste of the element, damage and other possible troubles. We must not forget about the additional costs of purchasing a new connecting hose, and if a leak occurs during the main process, then some amount of alcohol will also be lost.
If you decide to make cognac or any other drink yourself, you should prepare thoroughly. This means not only studying the recipe, but also purchasing the appropriate equipment, a moonshine still, a steamer, a distillation column and other devices, including tubes, preferably silicone ones. If all this is purchased in a specialized store, then everything you need can be purchased immediately in a kit or assembled. To obtain tasty and high-quality alcohol, you should invest a little, which will be justified after the first successful distillation process. You need to save wisely, because even such an insignificant element at first glance, like a connecting hose, can ruin all your work. Moreover, if you plan to constantly produce alcoholic beverages yourself, then the requirements for everyone leaving the system must be analyzed and complied with in full.
The design of the distiller requires the presence of a number of compounds. For tightness, silicone hoses for moonshine stills are often used - they are characterized by their low cost, which does not compromise reliability. In addition to this solution, copper or stainless steel tubes are also used, but they require welding or soldering, which is sometimes difficult to implement, especially in simple home devices.
1
On sale you can find 2 types of connecting hoses made of polymer material. In addition to high-quality silicone tubes, the assortment of construction stores offers their analogues made of polyvinyl chloride. They practically do not differ in appearance, but in conditions of elevated temperature they behave very unpredictably: they change shape, begin to stretch, sag and release harmful substances that affect the taste and smell of moonshine.
Silicone tubes for moonshine still
How can you distinguish food grade silicone hoses from technical PVC pipes? There are several simple methods that will help you deal with the issue directly during the purchase. Firstly, silicone is a softer material; it is highly elastic and pliable. It is easily compressed in the hands, and after the cessation of exposure it returns to its original shape. Secondly, if you are in a store or market, ask the seller to cut a small piece of the hose and light it with a match or lighter. Silicone practically does not support combustion, and after prolonged heating a dense white crust forms on it. Polyvinyl chloride burns very well, while emitting copious black soot and an unpleasant smell of burnt rubber.
When choosing silicone tubes for a moonshine still, you should not 100% trust the opinion of sellers, because often they themselves do not know the differences between this material and PVC and can unknowingly mislead you. You only need to focus on the listed signs and the cost of the hose - the price of silicone is about 2 times higher.
2
To avoid unnecessary losses of valuable product and ensure complete sealing of the moonshine still, you need to securely fasten the silicone tubes at the joints. To do this, it is very convenient to use a plumbing squeegee, the diameter of which coincides with the internal size of the hose. A small hole is drilled in the lid of the distillation cube into which the squeegee is installed, after which it is tightened from the inside with a nut. For reliability, it is recommended to use a rubber gasket or silicone sealant at the joints.
Fastening silicone tubes at joints
Hoses for the distiller will stay on the drain more securely if they are additionally secured with small metal clamps. The fact is that when heated, the tube expands slightly, and this can contribute to depressurization of the system.
The use of high-quality connecting elements in the distiller is the key to the high quality of the final product, the absence of foreign smell and taste.
Attaching silicone hoses for a moonshine device is very simple, and if necessary, they can be easily replaced with new ones, which cannot be said about their steel or copper counterparts. In addition, tubes made of polymer materials take up much less space during storage or transportation. The physical properties of food-grade silicone ensure its reliability: they do not interact with alcohol and are slightly susceptible to the operating temperature of a moonshine still.
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