Foreword. In this article, we will consider an important issue for companies whose activities are related to the rental and operation of warehouses. In order to reduce the organization's costs for heating storage facilities and create a comfortable climate for the work of employees, it is necessary to insulate the walls of the warehouse, roof, floors and hangar gates. It is to this question that we decided to pay attention in this material.
Insulation with foil insulation
A feature of warehouses is a huge space with concrete floors and large gates; such warehouses are often impossible to heat to a comfortable temperature for a person. So that the warehouse owner’s electricity bills are not ruined, it is necessary to insulate the warehouse for the winter: get rid of “cold bridges” and seal up leaks of warm air.
First of all, it is necessary to think over the process of loading and unloading, which would take the minimum possible time to open the gate. It is also necessary to pay attention to the thermal insulation of the roof, concrete floors and walls from the inside in the warehouse. Let us further consider the question of the better to insulate a warehouse for the winter and describe some ways to insulate warehouses from the inside.
The insulation of warehouses and hangars differs from the thermal insulation of a residential building, since it requires the processing of huge spaces, structures and work at height. In addition, it is often impossible to stop the operation of the warehouse even for a while, therefore, all repairs will have to be carried out by the builders inside at night or during the operation of the enterprise.
How can I insulate a warehouse from the inside for the winter:
1. Mineral wool(glass wool) - a classic and fairly cheap material. Mineral wool is fireproof (this is a significant plus for a warehouse where flammable substances or goods are often stored), the material is not subject to decay and decomposition. The disadvantage of basalt wool is the ability to absorb moisture and the low density of the plates - this requires the construction of a frame where the mineral wool plates will be laid, and the protection of the thermal insulation with a vapor barrier membrane from getting wet.
2. Styrofoam or foam- the cheapest insulation, the plates are easy to mount and there is no need to stop production. Extruded polystyrene foam has the best characteristics and is perfect for insulating a concrete floor in a warehouse, roofing and walls, as the material is very durable, while being lightweight and not afraid of high humidity. Styrofoam is less durable, in addition, the insulation is highly flammable, and emits harmful substances during combustion, which is unacceptable for fire safety.
Hangar vaults insulated with polyurethane foam3. Spray foam- a very popular way to insulate roofs and walls in industrial premises and warehouses. Sprayed polyurethane foam (PPU) is a lightweight and durable material, non-flammable and has low thermal conductivity.
PPU is quickly applied and forms a seamless coating, resistant to moisture and without "cold bridges".
The material can be applied to any surface: wood, concrete, metal. The disadvantage of this insulation is the high cost, as well as the impossibility of carrying out all the work with a working warehouse.
To insulate the gate in the warehouse, you can use expanded polystyrene or foam plastic. The material is light, durable, not afraid of precipitation. You can use sheets 50 mm thick, which are inserted into a frame made of 50x50 mm wood bars. The beam is pre-treated with an antiseptic, and all remaining seams between the foam sheets are sealed with mounting foam.
When the entire gate area is insulated, moisture-resistant plywood or OSB is mounted on top. The whole technology is no different from garage door insulation. Also, the gate can be insulated with mineral or glass wool, which also fits into a frame made of wood bars. The width of the beam must correspond to the thickness of the thermal insulation layer, which can be calculated on the calculator.
Before laying the basalt wool, the entire frame and gate are covered with a moisture-proof membrane. After laying the insulation, the frame is again closed with moisture insulation, so that the mineral wool is protected from getting wet from all sides. Next, bars are attached to the frame to create a ventilation gap so that moisture evaporates from the surface of the film, and the gates are sewn up with plywood or OSB.
Insulation of the hangar roof is often difficult due to the significant height of the structure and its lightness, which is why it is often impossible to use heavy structures. A simpler, but more expensive way to insulate a roof in a warehouse is to hire specialists who will quickly spray polyurethane foam on the structure. Polyurethane foam will create a continuous layer without seams and will not load the roof of the hangar.
A cheaper, but at the same time labor-intensive method is the creation and insulation of the ceiling ceiling. In many cases, this method is simply impossible to implement due to the significant loads on the light structures of the walls and roof of the hangar. If the warehouse has concrete walls and ceilings, then there should be no problems. You can use any roll and slab insulation for this.
Slabs of mineral wool or expanded polystyrene should be laid in a pre-designed timber frame. The distance between the bars should be made 1-1.5 cm less than the width of the mineral wool or glass wool sheets so that the insulation fits as tightly as possible to the bars. Additionally, the thermal insulation should be fixed with a dowel - with fungi and covered with a vapor barrier to protect it from moisture.
The concrete floor should be insulated even at the stage of the construction of the hangar. Thermal insulation is produced by the method of warming the earthen floor with foam plastic or foam plastic. Insulation plates are laid on the previously leveled soil (for this, the foundation should be poured from the inside with soil or sand). A caracas of reinforcement is knitted on top, and the floor in the hangar is poured with a thick layer of concrete.
If it is required to insulate the floor in the hangar after the completion of construction, then this work will require significant financial costs. Since it will be necessary to re-lay the insulation and pour concrete where cars and forklifts will drive. In those rooms where there will be no significant load, it is possible to insulate the floors along the logs, using foam plastic or mineral wool as a heat insulator.
This floor insulation technology was described in detail earlier in the article “Which is better for floor insulation in a wooden house” and will not be difficult. All work on the insulation of the hangar for the winter from the inside can be done in stages, so as not to completely stop the work of the organization.
The issue of warming storage facilities is as acute as the problem of reducing heat loss in winter with open gates. Sometimes vestibules are used for these purposes, which greatly complicates the process of loading and unloading. Another popular option is the use of heat guns, which are able to quickly warm up the air in the room after it cools down with the gate open.
A feature of any warehouse is a huge space, which is often simply impossible to heat normally to a temperature comfortable for the staff. Or perhaps, but then the electricity bills will just go through the roof. Therefore, first of all, the warehouse needs to be insulated, get rid of any “cold bridges”, close up all the cracks, think over such a system for loading and unloading goods that will take the minimum time to open and close the gate.
The insulation of a warehouse is different from the insulation of an ordinary residential building: these are both huge spaces and work at height. In addition, not all companies can afford to suspend the operation of the warehouse for some time, and, therefore, work on the insulation of the premises should be carried out at night or right during the operation of the enterprise.
Consider some types of warehouse insulation:
An example of how a warehouse is insulated with polyurethane foam:
See some more examples of such insulation.
Additionally: – “narrow” moment.
After the warehouse is insulated, you can also consider the heating system. What we need to know:
Warehouse heating systems can be divided into water, steam, air and their combinations (steam-water, water-air, etc.). Let's consider them in more detail.
When heating, there is usually a question of choosing a fuel. The cheapest gas, but also use diesel, gasoline, electricity. Electric heating is generally the safest option with
The cost of insulation with polyurethane foam (PPU) depending on the volume in m3. | ||||
---|---|---|---|---|
Type of work | The cost of insulation when ordering an area | |||
Up to 5 m3 | 5-10 m3 | 10-20 m3 | >20 m3 | |
PPU spraying with an average density of 8-12 kg/m3 | 6000r/m3 | 5500r/m3 | 5000r/m3 | negotiable |
PPU spraying with an average density of 25 kg/m3 | 11000r/m3 | 10500r/m3 | 9500r/m3 | negotiable |
PPU spraying with an average density of 35 kg/m3 | 14000r/m3 | 13500r/m3 | 13000r/m3 | negotiable |
PPU spraying with an average density of 45 kg/m3 | 18000r/m3 | 17500r/m3 | 16000r/m3 | negotiable |
Special conditions for construction companies and architectural bureaus! |
The price can be changed depending on the difficulty of access to the surface.
The minimum order is 30,000 rubles.
The company "Policervis" offers services for the insulation of warehouses with foamed polyurethane. An effective insulation system allows you to create an optimal microclimate in warehouses and maintain normalized temperatures for storing goods or equipment.
The operational properties and installation technology make it possible to consider foamed polyurethane insulation as an effective solution for thermal insulation of warehouses.
The main properties of the heater include:
The polymer material is environmentally friendly and equally effective for external and internal insulation.
Foamed polyurethane is applied by spraying using special equipment. This method allows you to create a seamless coating of the required thickness on surfaces of any complex shape. Due to good adhesion, the material is mounted without battens and mechanical fasteners. The time of foam hardening does not exceed several hours. The method of application and the absence of fasteners make it possible to minimize the time losses for thermal insulation.
By contacting our company, you can make a profitable order for fast and high-quality insulation of warehouses. We have good prices for services and discounts are provided.
It is very difficult to heat a warehouse, especially a large one, even if you do not spare money for heating and install a couple of heat guns. Without insulation work, all these attempts will turn into a bunch of wasted money. In order for the staff inside the building to feel comfortable even in the cold season, the warehouse needs to be insulated. You can also find out in a separate article.
Since the insulation does not let in not only cold, but also heat, it will be quite cool inside in summer.
Warehouses are insulated, like the rest. The only difference is that the insulation should be as efficient as possible and fit without cold bridges. Remember that through cracks and defects in the insulating layer, money escapes that can be spent on more necessary purposes. Therefore, the choice of materials and technologies must be approached as thoughtfully as possible.
Unfortunately, completely unsuitable materials are often offered for the insulation of warehouses. Therefore, before ordering a service, you need to understand all the options offered. What you definitely should not agree to:
An excellent option is insulation by spraying polyurethane foam outside or inside the walls. External insulation is much more preferable, because it allows you to keep the warehouse running. In this case, the dew point - the area inside the wall where water vapor turns into water - does not enter the room. It falls on the thickness of the insulation, where water simply cannot condense. Therefore, with this type of insulation, the walls do not “cry” and mold and fungus do not grow on them.
The disadvantages of external insulation are the impossibility of carrying out in the cold season, with strong wind and high humidity.
If the warehouse urgently needs to be insulated in the middle of winter or it is very rainy in your area, it is better to prefer internal insulation. True, in this case, you will have to unload the entire warehouse, take out all the available valuables and stop work until the insulation and finishing are completed. But, fortunately, polyurethane is quickly applied and dries in a short time. Finishing can be carried out the next day after spraying. Therefore, the warehouse will not remain idle for a long time.
Polyurethane foam (PPU) is a porous insulation formed by spraying from two components. Between the polyol and the isocyanate of which it consists, a reaction occurs, accompanied by the formation of a polymer insulation and the release of a large amount of gas. As a result, during spraying, a porous mass is formed, which increases in volume up to 10 times.
When expanding, polyurethane foam fills cracks, irregularities and voids, forming an even layer without joints and seams. Cold bridges do not form in it either.
Don't be put off by the use of a toxic, flammable isocyanate to produce PPU. The polyurethane foam resulting from such a reaction is completely harmless and neutral, and the air bubbles formed during spraying are filled with ordinary carbon dioxide, so they also do not contain any poison. There will be no permanent unpleasant smell and harmful fumes in the warehouse. The only thing that will have to be done is to ventilate the warehouse after the work is completed.
From above, the insulation is covered with a layer of material that isolates it from ultraviolet rays that decompose polyurethane foam. If desired, PPU can be covered with siding or special finishing plates.
Polyurethane foam has one of the lowest thermal conductivity values - 0.020 W / (m * K), which is two times lower than that of mineral wool, polystyrene foam and basalt wool. Therefore, the material can be applied in a layer two times thinner than other heaters. This allows you to practically not reduce the area of \u200b\u200bthe room and its height. A small layer thickness is also obtained due to the lack of crates necessary for insulation with roll and plate materials.
This material can also be used to insulate the floor of the warehouse. This technique is much more effective than filling expanded clay between the lags and laying damp cotton wool insulation. PPU is quite durable, therefore, during operation it does not break and does not become covered with cracks.
Together with insulation, floor waterproofing is often done, you can read about this in another article,.
Thermal insulation of pipes in our country is a practically necessary procedure. The fact is that in winter the air temperature drops quite low. Severe frost can simply "break" the pipe. Probably, it is not necessary to explain that such a nuisance will bring many problems.
Thermal insulation for pipes is the best way to protect the pipeline from rupture. Of course, it is better to do it before any problems arise. What to do if the pipes are already frozen? Either defrost them, or replace them, and after that insulate them.
The most popular material for insulation is polyurethane foam.
Why is he in such demand? The reason for this is its characteristics.
1. Sealed. It does not allow water to pass to the pipes and thereby protects them from icing;
2. Excellent heat retention;
3. Durable. Insulation made from this material can last up to several decades;
4. Easy to install. It is possible to make insulation of PPU pipes within one day;
5. Inexpensive. Unlike many other materials, foam plastic has an affordable price.
Why should you contact us for insulation? That's why:
Our company has 7 years of experience in thermal insulation;
Warming for you will be done by highly qualified specialists using modern equipment;
We work with objects of any complexity;
Installation takes little time. Insulation work will be completed within 1 day;
We have certificates and licenses confirming the quality of the materials we use and the work performed;
Warranty for installation and foam - 50 years;
We offer low prices.
Turning to us, you will only need to pay for the material - polyurethane foam, everything else (consultation, calculation of the cost and quantity of the required material, delivery and installation) we provide free of charge.
Our company performs thermal insulation of containers for various purposes and tanks throughout Moscow and the Moscow region. PPU spraying is carried out within the minimum period agreed with the customer, while the prices for our services are considered the most optimal in the region. Take advantage of the unique opportunity to get a free consultation on the properties and capabilities of polyurethane foam insulation right now.
1. The ability to perform insulation of buildings from various materials. Polyurethane foam adheres perfectly to metal, wood, concrete and brick surfaces. At the same time, PPU spraying does not require expensive preparatory work and the installation of supporting frames. Due to this, the cost of building or reconstructing a vegetable store is significantly reduced.
2. The use of high-performance foam application equipment can significantly reduce the installation time of thermal insulation. A professional installer is able to process up to 350-400 m2 of vegetable storage area per shift.
3. PPU thermal insulation has minimal moisture absorption and vapor permeability, thanks to which it is possible to create a microclimate that is optimal for storing various products, while there is no need for additional installation of insulating coatings.
4. Vegetable storage, which is insulated with polyurethane foam, ensures the safety of products both at negative and at high positive ambient temperatures. Separate rooms of the building can be converted into efficient freezers.
5. Insulation based on polyurethane foam has a significant durability, while providing protection from sunlight (which can be achieved by simply painting the insulation), the operational life of thermal insulation reaches 30-50 years.
6. Polyurethane foam is distinguished by absolute environmental and fire safety, which is why it is recommended for use in the construction of vegetable stores. The quality of stored products is not affected even by direct contact with PPU.
Our main advantage is an affordable price, minimum terms and the ability to perform work throughout the Moscow region.
If you have any questions about the insulation of vegetable stores with polyurethane foam, get a free consultation right now.
Refrigeration units (industrial cold stores) must provide a sufficiently low air temperature that creates optimal conditions for the storage and transportation of food, medicines, and some types of industrial products. If the thermal insulation of a domestic refrigerator does not cause difficulties, and can be made using almost any heater, then when installing industrial-grade equipment, it is polyurethane foam that is most often used.
The choice of polyurethane foam as the main material used for thermal insulation of mobile refrigerators and large-capacity refrigeration units is due to its physical properties and performance characteristics.
The possibility of applying polyurethane foam in a mechanized way and the minimum thickness of the required coating can reduce the cost of manufacturing refrigeration equipment. Due to this, the price of a refrigerating chamber with PPU thermal insulation compares favorably with other similar devices of this class.
First of all, it should be noted that polyurethane foam is absolutely harmless to the human body, in addition, the design of the refrigerator does not imply direct contact of the material with the products placed inside the unit. The use of polyurethane foam provides a number of operational advantages compared to other heaters.
Our company carries out thermal insulation of any refrigeration units, including handicrafts, with polyurethane foam. We guarantee an affordable cost and an increase in the efficiency of refrigeration equipment after insulation work has been completed.
For information on the cost of work and the features of the use of polyurethane foam, take the opportunity to get an exhaustive free consultation from our specialist.
If you are in business, then it is not for us to tell you how important the reliability of storage facilities is. Just imagine that frost hit and all your goods suffered from it. Such situations need to be considered in advance. This will avoid losses.
Warming of warehouses will help to keep a trade dress of your production all the year round. This procedure also allows you to save money, since after thermal insulation you will be able to heat your warehouse not as intensively as before. After all, insulated walls retain heat inside the room.
If you decide to insulate your warehouse, then it is best to choose polyurethane foam for this purpose. It has a lot of advantages:
Ease of installation. Work on insulation using this material will take no more than 1 day. Agree that such terms are quite attractive;
Saving. In addition to the fact that your goods will always be safe, you can save on heating. Insulation of warehouses with polyurethane foam reduces energy costs by 50%. A one-time investment in thermal insulation will help you save money for years to come;
Durability. Polyurethane foam as a heater can last for several decades.
You have decided to insulate your own storage facilities, but do not know who to entrust this work to? Contact MasterPena.
For more than 7 years we have been providing services for the insulation of objects using polyurethane foam. Our specialists have rich experience in this field and use modern equipment.
The MasterPena company takes on objects of any complexity. And the result of its work and the materials used gives a guarantee of up to 50 years. We use only certified polyurethane foam.
All work is carried out as soon as possible - up to 1 day. At the same time, the cost of our work is very affordable. In fact, you only need to pay for the material itself. Its delivery, installation and calculation of the cost of all work are carried out absolutely free of charge.