Retraining program for the driver of a mobile compressor unit. Curriculum and program for additional training of workers involved in the operation, maintenance and repair of garage and mobile compressors and their air collectors (vessels, working
The training of a mobile compressor driver is carried out in accordance with the "List of workers' professions, positions of employees for which vocational training is carried out", approved by order of the Ministry of Education and Science No. 513 dated July 2, 2013 "On approval of the List of professions for workers, positions of employees for which vocational training is carried out" , the requirements of the Unified Tariff and Qualification Handbook of Works and Professions of Workers, the All-Russian Classifier of Workers' Professions, Positions of Employees and Wage Categories.
Any compressor is a set of devices designed to produce compressed air or other gas. The advantage of a mobile compressor over a stationary one is, first of all, that their use is possible at sites where the installation, and even more so the assembly of a stationary compressor is not possible.
These compressors are used in various industries such as mining, transportation, oil and gas, mobile maintenance, etc.
For example, typical applications for mobile compressors are truck maintenance, tire inflation, radiator blowing, etc.
Specialists who work on mobile compressors are mobile compressor operators.
The profession of a mobile compressor driver requires the following skills and abilities: maintenance of a mobile compressor unit, start and stop of a compressor, diesel engine; laying communications, connecting them to the compressor unit and the wellhead; carrying out work to increase the outflow of fluid from the well by creating a drawdown at the bottomhole, monitoring the inflow of fluid (oil); adjusting the air supply during heat treatment of the bottomhole zone of the well; participation in the work on the opening of productive formations with the use of gaseous agents and the elimination of complications in drilling; the ability to adjust the operating modes of the compressor unit and diesel engine according to the indications of instrumentation; monitor the operation of all mechanisms and systems of a mobile compressor unit, establish the main parameters of the unit in accordance with the technological regulations for drilling and testing (development) of wells, etc. The driver of a mobile (mobile) compressor must know: methods of operating oil, gas and injection wells; purpose, arrangement and operating rules of various systems of compressors, power equipment, automobile, instrumentation and automatic protection of the compressor unit; types of fuel, lubricants and cooling; methods for detecting and eliminating malfunctions in the operation of a mobile compressor unit; schemes for connecting communications from the compressor unit to the well; consumption rates of operating materials for the production of compressed air; basic information on heat engineering, electrical engineering, drilling and operational equipment, drilling technology, testing (development) and overhaul of oil and gas wells; plumbing in the scope of work performed.
To perform work, the compressor unit operator must undergo professional training, no more than once a year and no less than once every 5 years, take short-term refresher courses of at least 72 hours in order to acquire new knowledge and skills and improve their rank, have a medical a book with no contraindications to work. It is important that persons under the age of 18 are not allowed to work as a mobile compressor operator.
Tuition fees and terms of development
ANO DPO "Comprehensive Training Center for Retraining Personnel" conducts vocational training in the following programs:
Form of study: full-time, part-time, remote with the use of "Internet" technologies.
What is included in the training program
In the process of mastering the training program developed taking into account the Order of the Ministry of Labor of Russia No. 513 dated July 2, 2013 “On approval of the List of professions for workers, positions of employees for which vocational training is carried out” for mastering the working profession of a mobile compressor operator, the following issues are studied:
- Fundamentals of Economics and Law
- Materials Science
- Reading blueprints
- electrical engineering
- Information from technical mechanics
- Labor protection and industrial safety
- Purpose, device and principle of operation of mobile compressors
- Internal combustion engines, purpose, device and operation
- Chassis device
- Drives, fittings and auxiliary equipment of mobile compressor units
- Repair of compressors, drives, fittings and auxiliary equipment
- Operation of mobile compressors
- Rules for the design and safe operation of pressure vessels
- First aid to those injured during work
Classes are held in the classroom of ANO DPO "Comprehensive Training Center for Retraining Personnel", as well as through the "Internet" portal of the site of the Training Center.
Upon completion of training issued
- A certificate for each employee who has passed certification;
- Minutes of the attestation commission with a list of employees who have passed attestation.
How to get training as a mobile compressor operator
After completing vocational training (or at a specialized school or training center), a mobile compressor operator has the right to increase the assigned rank of his specialty by passing short-term advanced training courses in the amount of at least 72 hours no more than 1 time per year and at least 1 time in 5 years, while there is a certain gradation for each of the categories, namely:
| When working in exceptional cases (in wells that emit free hydrogen sulfide, wells with high wellhead pressure, etc.) on trailed or self-propelled mobile compressors under the guidance of a highly qualified mobile compressor operator | 3rd category |
| When working on a trailed mobile compressor with a working pressure of up to 10 MPa (100 kgf / sq. cm) inclusive | 4th category |
| When working on a trailed mobile compressor with a working pressure of more than 10 to 20 MPa (100 - 200 kgf / sq. cm) inclusive or on a self-propelled mobile compressor with a working pressure of up to 10 MPa (100 kgf / sq. cm) inclusive | 5th category |
| When working on a trailed mobile compressor with a working pressure of more than 20 MPa (200 kgf / sq. cm) or on a self-propelled mobile compressor with a working pressure of more than 10 MPa (100 kgf / sq. cm) | 6th category |
Benefits of working with ANO DPO "Integrated Training Center for Retraining Personnel"
- all training programs are developed by teachers, taking into account modern educational and methodological materials using new technologies in teaching;
- a convenient form of an electronic library for the educational material of the course has been developed for you;
- the cost of training for a mobile compressor driver is significantly lower than that of other training centers;
- training takes place at a convenient time for you and in the form that is required for your organization.
Required documents
WORKING CURRICULUM
vocational training and advanced training
by profession "Repairer"
(name of the profession according to the all-Russian classifier
Professions of workers, positions of employees and wage categories
OK 016-94: Repairman)
Novy Urengoy
Main characteristic
Profession "Repairer"
(professional code - 18559, the name of the profession is approved by the All-Russian classifier of professions for workers, positions of employees and wage categories (OK 016-94) « Repairman ».
Compiled in accordance with the requirements for the content and level of training of specialists, the curriculum and programs for the professional training of specialists, on the basis of the working curriculum of the State Budgetary Educational Institution of Specialized Vocational Education of the Yamal-Nenets Autonomous Okrug "NurMK" and the programs of the main disciplines of professional training.
This set of educational and program documentation is intended for professional training of specialists. Term of study by profession « Repairman » - 5 months . The term of advanced training is 1.5 months.
The kit includes: explanatory note, professional characteristics, blocks of curricula, thematic planning.
The main value of practical training is to prepare specialists for the direct implementation of activities, independent performance of work, provided for by the qualification characteristic, technical conditions and standards established at the enterprise.
When developing a curriculum for a profession « Repairman » guided by the following documents:
1. Federal Law “On Education
2. Federal Law - FZ "On Amendments to Certain Legislative Acts of the Russian Federation in Connection with the Establishment of Compulsory General Education";
3. Federal Law of the Russian Federation of December 25, 2008 “On Amendments to the Law of the Russian Federation” “On Employment in the Russian Federation”;
4. All-Russian classifier of professions of workers, positions of employees and wage categories, OK 016-94;
5. Order of the Federal Service for Ecological, Technological and Nuclear Supervision dated December 29, 2006 No. 000 “On Approval of the List of Basic Occupations for Industrial Workers (Facilities), whose training programs must be coordinated with the bodies of the Federal Service for Environmental, Technological and Nuclear Supervision »;
6. Order of the Ministry of Education of Russia dated 01.01.2001 No. No. 000 “On Approval of the List of Vocational Training Professions”;
7. Order of the Ministry of Education of the Russian Federation of 01.01.2001 No. No. 000 "On the introduction of a model curriculum for the professional training of personnel in working professions."
The professional qualification characteristic reflects the content of labor activity, the requirements for the level of professional qualification in the profession. On the basis of these characteristics, the selection of the content of training is carried out, and educational, program and methodological documentation is developed.
Blocks of curricula reflect the content of practical work required for training in the profession « Repairman ».
408 hours are allocated for the study of the profession in vocational training, of which 252 hours are practical training.
286 hours are allocated for advanced training, of which 172 hours are practical training.
Profession code 18559
Professional characteristic
1. Profession according to the list of professions of vocational training.
Name of the profession according to the All-Russian classifier of occupations of workers, positions and wage categories (OK 016-94): Repairman .
2. Appointment of the profession.
A repairman is a qualified specialist who performs the work provided for by the qualification characteristics and technical conditions.
Professional training is carried out:
In institutions of primary vocational education and secondary vocational education in order to update and expand knowledge and skills, as well as to obtain professional qualifications in a new specialty within the profession.
In the system of continuing professional education to achieve a higher level of qualification.
Qualification characteristic.
Profession - Repairman
Qualification - 2-4th category.
must know:
Methods for performing work on disassembly, repair and assembly of simple components and mechanisms, equipment, units and machines;
Purpose and rules for the use of locksmith and control tools;
Basic mechanical properties of processed materials;
Name, marking and rules for the use of oils, detergents, metals and lubricants.
The device of the repaired equipment; appointment and interaction of the main components and mechanisms;
Technological sequence of disassembly, repair and assembly of equipment, units and machines; specifications for testing, adjustment and acceptance of components and mechanisms;
Basic properties of processed materials; the device of universal devices and used control and measuring tools; system of admissions and landings; quality and roughness parameters; rules for slinging, lifting, moving loads, rules for operating lifting equipment and mechanisms controlled from the floor.
Additionally, you should know for the 4th category:
Arrangement of repaired equipment, units and machines;
Rules for the regulation of machines;
Ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines;
The device, purpose and rules for the use of used control and measuring tools;
The design of universal and special devices;
Methods for marking and processing simple various parts;
System of tolerances and landings, qualifications and roughness parameters;
Properties of acid-resistant and other alloys;
The main provisions of planned preventive maintenance of equipment.
Locksmith-repairman of the 2nd-4th category should be able to:
To dismantle, repair, assemble and test simple seams and mechanisms of equipment, units and machines,
Produce. repair of simple equipment, units and machines, as well as of medium complexity under the guidance of a more highly qualified locksmith; perform metalwork processing of parts according to the 12th - 14th qualifications;
Carry out flushing, cleaning, lubrication of parts and removal of the bay;
Perform work using pneumatic, electric tools and drilling machines; scrape parts with a mechanized tool;
Make simple fixtures for repair and assembly.
Dismantling, repair, assembly and testing of medium complexity, components and mechanisms of equipment, assemblies and machines;
To carry out repairs, regulation and testing of medium complexity equipment of units and machines, as well as complex equipment under the guidance of a more highly qualified locksmith;
Carry out metalwork processing of parts according to qualifications;
Repair lined equipment and equipment made of protective materials and ferrosilicon;
To dismantle, assemble and seal faolitic and ceramic equipment and communications; to make fixtures of medium complexity for repair and assembly;
Additionally for the 4th category:
Dismantle, repair, assemble and test complex components and mechanisms;
To carry out repairs, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines, delivery after repair;
Perform locksmith processing of parts and assemblies according to 7-10 qualifications;
Manufacture complex fixtures for repair and installation;
Draw up defective repair reports;
Carry out rigging work using lifting and transport mechanisms and special devices.
must know:
Design features of the repaired equipment, units and machines;
Specifications for the repair, assembly, testing, regulation and correct installation of equipment, units and machines;
Technological process of repair, assembly and installation of equipment;
Rules for testing equipment and machines for static and dynamic balancing; geometric constructions with complex markup; methods for determining premature wear of parts; ways to restore and harden worn parts and apply a protective coating.
Design features, kinematic and hydraulic schemes of repaired equipment, units and machines;
Methods of repair, assembly, installation; accuracy checks and testing of repaired equipment;
Permissible loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.
Locksmith-repairman of the 5-6th category should be able to:
To carry out repairs, installation, dismantling, testing, adjustment and adjustment of complex equipment, units and machines and delivery after repair;
Perform locksmith processing of parts and assemblies according to the 6th - 7th qualifications;
Perform disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.
Additionally for the 6th category:
To carry out repairs, installation, dismantling, testing and adjustment of complex large-sized, unique, experimental and experimental equipment, units and machines;
Identify and eliminate defects during the operation of the equipment and when checking during the repair process;
Check for accuracy and load test repaired equipment.
WORKING CURRICULUM
for vocational training of workers
in GBOU SPO YaNAO "NURMK"
Novy Urengoy
Profession code: 18559 (according to the All-Russian classifier OK 016-96) Qualification: 2-4 category Study period: 5 months | |||
Courses, subjects | |||
Theoretical training | |||
General technical course | |||
Reading blueprints | |||
Materials Science | |||
electrical engineering | |||
Special Course | |||
Special technology | |||
Industrial training | |||
Reserve study time for theoretical training | |||
Consultations | |||
qualifying exam | |||
The curriculum is compiled on the basis of curricula and programs developed by the Federal Institute for the Development of Education, Moscow, 2008.
WORKING CURRICULUM
to improve the skills of workers
in GBOU SPO YaNAO "NURMK"
Novy Urengoy
Profession code: 18559 (according to the All-Russian classifier OK 016-96) Qualification: 4-6 category Training period: 1.5 months | Profession: Locksmith - repairman |
||
Courses, subjects | |||
Theoretical training | |||
Economics of the industry and enterprise | |||
General technical course | |||
Reading blueprints | |||
Materials Science | |||
Labor protection and industrial safety | |||
Tolerances and technical measurements | |||
electrical engineering | |||
Special Course | |||
Special technology | |||
Practical training | |||
Industrial training | |||
Internship | |||
Study time reserve | |||
Consultations | |||
qualifying exam | |||
The curriculum is compiled on the basis of curricula and programs developed by the Federal State Institution "Federal Institute for the Development of Education", Moscow, 2008.
Added to site:
EXPLANATORY NOTE
This program is designed to train workers involved in the operation and maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels).
The program was compiled on the basis of the Rules for the Design and Safe Operation of Pressure Vessels PB 03-576-03, Passports S415M.00.00.000.PS, S416M.00.00.000.PS "Garage compressor model S415M, Garage compressor model S416M", Passports "Pressure vessel with a capacity of 500 l" and the Passport "Pressure vessel ZIF-55 Sat 05 PS" includes a thematic plan and a program of theoretical training, industrial training and is designed for 39 hours.
After completing training under this program, trainees pass a certification exam in the commission of the enterprise, the results of certification are documented in a protocol signed by the chairman and members of the commission.
The administration of the enterprise issues certificates of the established form to persons who have completed training and passed the exam, indicating the name of the vessels to which these persons are allowed to serve, signed by the chairman of the commission.
A worker servicing pressure vessels must subsequently undergo a periodic knowledge test at least every 12 months.
QUALIFICATION CHARACTERISTICS.
A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must know :
operating instructions for garage and mobile compressors and their air collectors (pressure vessels);
operating instructions for safety valves for garage and mobile compressors;
purpose, principle of operation, device and main technical characteristics of garage and mobile compressors and their air collectors (pressure vessels);
purpose, principle of operation, device and main technical characteristics of safety valves for garage and mobile compressors;
purpose, principle of operation, device and main technical characteristics of valves and pressure gauges;
the main malfunctions that occur during the operation of compressors and their air collectors (vessels operating under pressure) and safety valves;
A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must be able to :
turn on the compressor and air collector;
check the correct operation of safety valves and pressure gauges;
identify malfunctions in the operation of garage and mobile compressors and their air collectors (vessels operating under pressure);
inspect, maintain and repair garage and mobile compressors and their air collectors (vessels operating under pressure);
Properly maintain replacement and repair logs.
SYLLABUS
TRAINING OF WORKERS ENGAGED IN OPERATION, MAINTENANCE AND REPAIR OF GARAGE AND MOBILE
COMPRESSORS AND THEIR AIR COLLECTORS
(PRESSURE VESSELS)
Topic name | ||
Theoretical training | ||
Appointment. The device and principle of operation of compressors. | ||
Maintenance of compressor units. | ||
Typical malfunctions and methods for their elimination. | ||
Safety requirements. | ||
Basic information about pressure vessels | ||
Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them. | ||
Safety requirements for the operation of vessels. | ||
Maintenance and repair of vessels. | ||
and the environment. Fire safety. | ||
Providing first aid to the injured | ||
Industrial training | ||
PROGRAM
THEME 1.
Appointment. The device and principle of operation of compressors.
Appointment of garage compressors. Nodes and details of the compressor. Electrical equipment, safety devices and devices, Principle of operation.
THEME 2.
Maintenance of compressor units.
Compressor care and maintenance. Daily start of the compressor. Checking work, periodicity and revision.
THEME 3.
Typical malfunctions and methods for their elimination.
Decreased performance. Compressor overheating. Knocking in the cylinder and crankcase. Oil leak. Air passage. The compressor does not turn on.
THEME 4.
Safety requirements.
Compressor installation. Grounding. Permit for service personnel. Fencing. Carrying out repair work. Compressor start and stop.
T E M A 5.
Basic information about pressure vessels.
Pressure vessels. Structural features, purpose of vessels. Main operating characteristics: working pressure in the vessel, design pressure in the vessel, test (trial) pressure of the vessel, temperature of the vessel wall.
Pressure vessels as high-risk equipment in operation.
Vessels to which the requirements of the Rostekhnadzor Rules apply and vessels to which the requirements of the Rules do not apply.
The procedure for supervising the safe operation of vessels.
T E M A 6.
Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them.
Appointment of fittings installed on vessels, instrumentation, safety devices against pressure increase and other safety devices.
Construction and installation of safety valves. Safety valve adjustment. Checking the operation of the safety valve.
Maintenance of safety valves. The frequency of checking the serviceability of safety valves, the procedure for troubleshooting.
Rules for installing manometers on vessels. Malfunctions of manometers. Cases when pressure gauges are not allowed to be used. Checking the serviceability of pressure gauges and a mark on the State verification (seal or stamp, installation location and designations). Maintenance requirements.
T E M A 7.
Safety requirements for the operation of pressure vessels.
Sources of danger in the operation of pressure vessels.
Basic safety conditions and measures to prevent accidents of vessels during their operation. Safe installation of vessels. Technical examination of vessels (primary, periodic, extraordinary).
Preparation of vessels for commissioning. Putting vessels into operation. Conditions for the safe maintenance of vessels. Normal (scheduled) vascular arrest. Emergency stop of vessels. Possible causes and procedure for emergency stop of the vessel. Actions of personnel in case of emergencies: increase in pressure in the vessel above the permitted level, failure of safety valves; in case of failure of liquid level indicators; malfunctions of pressure gauges and the inability to determine the pressure from other instruments; detection in vessels and its elements operating under pressure of leaks, bulges, rupture of gaskets; in the event of a fire that directly threatens the pressure vessel.
T E M A 8.
Maintenance and repair of vessels.
Ensuring the maintenance of vessels in good condition and safe working conditions. Periodicity of technical examinations. Content and maintenance. The procedure for admission to work of personnel serving vessels. Training and certification of personnel. Passing exams and issuing certificates. The frequency of checking the knowledge of the personnel serving the vessels. Extraordinary knowledge check. The procedure for admission to independent maintenance of vessels.
Vessel repair. Repair schedule. Preparing the vessel for repair. Compliance with safety requirements during repairs. Organization of repair work. Security measures.
THEME 9.
Labor and environmental protection. Fire safety.
Training on this topic is carried out in accordance with the training program for workers on the topic (subject) "Labor protection", approved by the chief engineer on 20.09.2003.
T E M A 10.
Providing first aid to the injured.
Training on this topic is carried out in accordance with the program (plan) for training workers in providing first aid to victims approved by the chief engineer on 29.08.2003.
THEMATIC PLAN AND PROGRAM
INDUSTRIAL TRAINING
THEME PLAN
PROGRAM
THEME 1.
Introduction to production. Security briefing
labor and fire safety.
Acquaintance with the organization of work and quality control of work.
Briefing on labor protection and fire safety at the enterprise. Fire-fighting equipment and inventory, as well as fire-fighting measures (in case of a fire). Organization of labor planning. Familiarization with the site of work with the use of a compressor.
Introduction to personal protective equipment. Rules for their use.
Familiarization with primary fire extinguishing equipment and the procedure for their use.
THEME 2.
Familiarization with the device and operation of the compressor and air collector.
Appointment and arrangement of compressor mechanisms. Fittings, instrumentation, air collector safety devices. Their purpose, principle of operation, methods of adjustment and testing. The procedure for conducting technical examinations and technical services.
THEME 3.
Operation of the compressor and air collector.
Labor safety briefing. Preparing the compressor and air collector for start-up. Compressor and air collector start up. Maintenance of the compressor and air collector during operation. Normal (scheduled) stop of the air collector. Emergency stop of the air collector. Performing work on the instructions of the person responsible for the safe operation of pressure vessels in compliance with the instructions for the safe operation of compressors and the instructions for the operation mode and safe maintenance of vessels (air collectors) of garage compressors. Quality control of work performed.
Application
TICKETS
for workers involved in maintenance,
and repair of garage and mobile compressors and
their air collectors (pressure vessels)
Ticket number 1
1. Appointment of compressors. clause 1.1. (4)
2. In what cases is a pressure gauge not allowed for use? 5.3.10.(1)
3. Purpose and arrangement of vessels (air collectors) that are part of the garage compressor units C415 and C416, clause 2.1. (3)
4. The method of artificial respiration, p.4. (7)
Ticket number 2
- The main components of the compressor unit, p.4.1. (4)
- Who is allowed to service pressure vessels?, Clause 1.3. (3)
- Technical characteristics of the vessels (air collectors) included in the garage compressor units C415 and C416, p.2.1. (3)
4. First aid for fractures, item 9. (7)
Ticket number 3
- Electrical equipment and grounding of the compressor, clause 4.3., clause 5.3., clause 6.4. (4)
- What marking should the stop valves of the vessel have?, clause 5.2.2. (1)
- Preparation for the launch of vessels (air collectors) that are part of the garage compressor units С415 and С416, item 3 (3)
- Causes of occupational injuries in the operation of pressure vessels, Introduction (8)
Ticket number 4
- The principle of operation of the compressor, p.4.2. (4)
- In what cases should the vessel be stopped in an emergency?, p.7.1. (3)
- Start-up of the vessels (air collectors) that are part of the garage compressor units С415 and С416, p.4. (3)
- First aid for burns, p.7. (7)
Ticket number 5
1. Compressor start-up procedure, p.6.7.÷6.9. (4)
2. The procedure for checking the serviceability of the safety valves of the air collectors, P.3.4. (2)
3. Service during operation of the vessels (air collectors) that are part of the garage compressor units C415 and C416, P.5. (3)
4. First aid for dislocations, item 9. (7)
Ticket number 6
- What should be done when inspecting a compressor?, clause 8.10 (4)
- Which vessels are covered by the Rules for the Design and Safe Operation of Pressure Vessels?, clause 1.1.2. (1).
3. When and by whom is the pressure gauge checked?, Section 5.3.11. (1)
4. First aid for bruises, item 9. (7)
Ticket number 7
1. Methods for eliminating the decrease in compressor performance, p. 9.1. (4)
2. What is the diameter of the pressure gauge installed at a height of up to 2 meters?, Section 5.3.6. (1)
3. Procedure for emergency shutdown of vessels (air collectors) included in garage compressor units С415 and С416, clause 7.2.÷7.5. (3)
4. First aid for fainting, p.11. (7)
Ticket number 8
1. Requirements for the compressor installation site, clause 6.1., clause 6.2., clause 6.6. (4)
2. Purpose and arrangement of the spring-loaded safety valve, clause 2.2.1. (2)
3. Repair of the air collector (receiver) of C415 and C416 garage compressor units, item 8. (3)
4. First aid for poisoning, item 11. (7)
Ticket number 9
- Who is allowed to work with compressors?, p.1. (4)
- In what cases is a pressure gauge not allowed for use?, p.5.3.10. (1)
- Technical characteristics of the safety valve installed on the vessels (air collectors) that are part of the garage compressor units C415 and C416, clause 2.2. (2)
- First aid measures for victims of electric current, p. 3 (7)
Ticket number 10
1. What needs to be done at the end of the work, p.5.10., p.5.11. (4)
2. Maintenance procedure during operation of safety valves. installed on the vessels of the "air collector", which are part of the garage compressor units C415 and C416, item 3. (2)
3. What is the purpose of a three-way valve?, Section 5.6. (3)
4. Carrying and transportation of the victim, paragraph 13. (7)
Regulations
1. Rules for the design and safe operation of pressure vessels PB 03-576-03.
2. Operating instructions for the safety valves of the air collectors of the S415M and S416M garage compressors.
3. Instructions for the mode of operation and safe maintenance of pressure vessels (air collectors for garage compressors C415M and C416M).
4. Passport S415M.00.00.000.PS, S416M.00.00.000.PS "Garage compressor model C415M, Garage compressor model C416M".
5. Passport "Pressure vessel with a capacity of 500 liters".
6. Passport “Pressure Vessel ZIF-55 Sat. 05 PS".
7. Instructions for the provision of first aid to victims of accidents.
8. A guide for students of the Rules for the Design and Safe Operation of Pressure Vessels. Moscow. NPO OBT 1997.
EXPLANATORY NOTE
This program is intended for training and retraining (advanced training) of workers in the profession "Mobile compressor operator" of 5-6 categories at off-duty courses.
The qualification characteristics are compiled in accordance with the Unified Tariff and Qualification Reference Book of Works and Professions of Workers and contain requirements for the basic knowledge, skills that workers of the specified profession and qualifications must have.
The duration of training is set at 356 hours, retraining (advanced training) - 304 hours in accordance with the requirements of the Model Regulations on the vocational training of workers in production.
By the end of the training, each worker should be able to perform the work provided for by the qualification characteristic, in accordance with the technical conditions and standards. Qualifying trial work is carried out at the expense of the time allotted for industrial training.
Mobile compressor driver 5-6 category should be able to:
1. Prepare mobile compressor equipment for well completion operations.
2. Assemble and disassemble communications and connect them to the wellhead and compressor unit.
3. Start and stop the diesel engine and compressor.
4. Monitor the operation of all mechanisms and systems of the mobile compressor unit.
5. Identify and eliminate malfunctions in the operation of the diesel engine and compressor.
6. Maintain and perform preventive maintenance of compressor unit systems, including emergency protection systems.
7. Regulate the operating mode of the compressor unit according to the indications of instrumentation.
8. Carry out work to call the flow of fluid from the well.
9. Properly organize and maintain the workplace.
10. Save materials and fuel.
11. Apply the most expedient and productive methods and modern methods of labor organization.
12. Keep a log of the operation of the compressor unit.
9. Basic information about drilling and operational equipment, technological processes of drilling, testing (development) and overhaul of oil and gas wells.
10. Rules of safe movement.
11. Rules for the safe maintenance of a mobile compressor, rules, arrangements and safe operation of pressure vessels.
12. Plumbing in the amount of work performed.
Monitoring the state of labor protection and safety at drilling enterprises.
Administrative and criminal liability for violation of rules and safety instructions and accidents resulting from these violations. The order of investigation and accounting of accidents.
General safety rules in the oil industry and in the field of geology and exploration of subsoil.
Topic 3.
First aid.
Means and methods of first aid. First aid for electric shock. First aid for wounds and bleeding. First aid for burns, frostbite, gas poisoning.
Topic 4.
Environmental protection.
Organization of environmental protection. Protection of atmospheric air, soils, reservoirs, bowels of the earth, vegetation and animals. Characteristics of environmental pollution. Measures to combat noise, pollution of the soil, atmosphere, water environment; organization of production according to the principle of a closed cycle, transition to waste-free technology, improvement of waste disposal methods, integrated use of natural resources, strengthening control over the maximum permissible concentrations of harmful components entering the natural environment, recycling water supply (etc.), in relation to this industry and basic enterprise. Personal opportunities and responsibility of the workers of this procession in environmental protection.
Topic 5.
Fundamentals of drilling technology and operation of oil and gas wells.
Drilling rig and its elements. The main operations included in the drilling process. Well construction cycle. Well drilling technology.
Natural reservoirs of oil and gas. The concept of porosity and permeability of rocks. Physical properties of oil. Gases of oil fields and their main properties.
Types of oil fields. Reservoir pressure. Formation driving forces and resistance forces. Regimes of oil reservoirs.
General concepts about the technology of drilling oil and gas wells.
Casing columns. Well cementing. Column leak test. Production string perforation.
Oil field and its structure. The structure of the earth's crust. General information about rocks. Occurrence of oil and gas in the earth's crust. Oil collectors. A reservoir is like a porous reservoir filled with gas, oil and water under pressure. Acting forces in the reservoir: formation water pressure, compressed gas pressure, elastic forces of oil, water and gas.
Reservoir pressure. General information about oil wells.
Static and dynamic levels. Downhole pressure. Well interaction. Conditions of inflow to the bottom. Regimes of oil fields. Placement of wells in the area.
Permissible withdrawal of fluid from the reservoir. Oil field development systems. Geological, technical and economic factors influencing the choice of well development and placement system. The concept of well development. Preparation of wells for development.
Ways to prevent open flowing of wells.
Operation of oil wells. Oil well equipment.
Underground well repair. Types of well repair. Well workover technology.
Disciplines of specialization
Topic 6.
Technique and technology for drilling wells and penetrating productive formations using air, aerated liquid and foam systems.
General ideas about the technology of drilling wells using air and aerated fluid. Features of the application of the advantages and disadvantages of these methods.
Scheme of wellhead piping when drilling with air and aerated fluid. Special equipment.
Scheme of installation of ground equipment. Arrangement of compressors and auxiliary equipment.
Selection of the mode and control of the main parameters of the operation of the compressor unit when drilling with air purge and aerated liquids.
Basic technologies for drilling in productive formations using foam systems. Applied equipment.
Safety rules for drilling wells and stripping productive formations using air, aerated liquids and foam systems.
Topic 7.
Device, main systems and maintenance procedure for power drives of mobile compressor units.
Power engine as a source of mechanical energy. Classification of internal combustion engines according to the type of fuel used and the method of ignition of the working mixture.
General arrangement of internal combustion engines.
Purpose and classification of connecting rod and crank mechanisms Care of the connecting rod and crank mechanism. Identification and elimination of basic faults.
Purpose and arrangement of parts of the gas distribution mechanism.
Purpose and classification of the cooling system. The influence of the thermal regime on its power, efficiency and wear. Normal coolant temperature. Devices of the cooling system and their purpose. Radiators device. Water pumps. Fans. Adjustment of fan drive belts. Thermostats, their device and work.
The principle of operation of the cooling system.
Diesel power system. General arrangement of the power system, instruments, fuel priming pump, fuel filter.
Types of nozzles, their purpose, device. Fuel pipeline, its device. Types of fuel. Diesel automatic stop valve in case of oil pressure drop in the lubrication system, its purpose, device and principle of operation.
Purpose and classification of the lubrication system. Oil requirements. Diesel lubrication system. Oil pumps, their device, drive and operation. Oil filters, their arrangement, inclusion in the system and operation. Oil coolers. Heat exchangers. Pressure regulation in the lubrication system. Control and safety devices in the lubrication system.
Diesel starting systems.
Electrical equipment of internal combustion engines. Diesel electrical equipment. Rechargeable batteries. ICE instrumentation and their purpose. Diesel and diesel compressor instrumentation. Remote pressure gauges, thermometers, electric total station, voltammeter, hour meter. Purpose and their principle of operation.
Care, operation, maintenance, possible malfunctions of the internal combustion engine and diesel engine, their causes and methods of elimination.
Topic 8.
Device, main systems, maintenance procedure
compressors and compressor units.
The concept of compressors. Thermodynamic compressor cycle. Classification of compressor machines according to the pressure developed, the characteristics of the compressed gas, the principle of operation, the installation method and the location of the working bodies, the drive, the developed productivity.
Reciprocating compressors - a schematic diagram and principle of operation. Classification of piston compressors. Operating cycle in a reciprocating compressor. Details of piston compressors, purpose and device.
Reciprocating compressor design. Auxiliary equipment for reciprocating compressors
Run-in and adjustment of compressors. Break-in periods. Compressor preparation for start-up. Starting and stopping compressors. Determination of malfunction of compressors. Compressor emergency stop. The main faults and ways to detect them. Supervision of the compressor during operation. Operation of compressors. Air cleaning. Installing an air cleaner. Compressor cooling.
Mobile compressor units. Mounting base and equipment included in the installation. Schematic diagram of the installation. Main technical characteristics: design of compressor cooling and lubrication systems.
General provisions on the equipment maintenance system. The purpose of the maintenance system. Maintenance system and repair of mobile compressor units for well development. Types of maintenance and repair provided by the maintenance system. Current and capital repairs. Information about the procedure for performing operations and the methods used in the current and major repairs of mobile compressor units. A set of tools, fixtures and instrumentation used in the maintenance of mobile compressor units for well development.
Topic 9.
Instrumentation and auxiliary mechanisms.
Electrical measuring devices of mobile compressor units: remote electric tachometer, air-thermometers for water and oil, tachometer, pressure gauge, voltammeter others, their purpose, design and principle of operation.
Instrumentation and their purpose in mobile compressor units.
The division of instrumentation into groups, depending on their purpose.
Indicating, self-recording, summing and signaling devices. Devices for measuring pressure, flow of liquids and gases, measuring temperature, liquid level.
Devices for monitoring the operation parameters of mobile compressor units.
Schematic diagram of the inclusion of control devices in the installation system. Technical characteristics of devices. The device and operation of the instrumentation system of mobile compressor units.
Automation system for mobile compressor units. The main functions of the automation system of installations and the devices used in it (electrocontact pressure gauges, time relays, pressure switches, signal lights, etc.).
Design and operation of the automation system for mobile compressor units. Setting up automation devices. Rules for the operation of the automation system of mobile compressor units. Possible malfunctions of the automation system and ways to eliminate them.
Topic 10.
Locksmith basics.
Markup. Drawing risks. Punching marking lines. Markup methods.
Cutting. Cutting sheet steel according to the level of the vise jaws, about marking risks. Cutting straight and curved grooves on a wide surface of cast-iron parts with a crosscut.
Edit. Straightening of strip steel on a plate. Straightening of a round steel bar on a plate and using prisms. Straightening of pipes and section steel (angle).
THEMATIC PLAN OF INDUSTRIAL TRAINING.
INDUSTRIAL TRAINING PROGRAM.
Topic 1.
Introductory lesson.
Teaching and educational tasks of industrial training in advanced training. The content of labor in accordance with the requirements of the qualification characteristics. Stages of professional growth. Familiarization with the work experience of production leaders.
Acquaintance with the program of industrial training for a mobile compressor driver of 5-6 categories.
Topic 2
Labor safety, fire safety, electrical safety.
Labor safety briefing.
Familiarization with the workplace of an advanced mobile compressor operator during well development, the use of gaseous agents when opening productive formations and eliminating complications in drilling.
Workplace safety training.
Acquaintance with the basic safety instructions for construction and installation, repair work and fire regulations.
Topic 3.
Training in basic and auxiliary types of work.
Monitoring the progress of the process and regulating the parameters of the regime during the development of wells after drilling and workover.
Control and regulation of the parameters of the compressed air supply mode during the opening of productive formations and the elimination of complications in drilling with the help of gaseous agents.
Control and regulation of compressed air supply parameters during heat treatment of the bottomhole zone of the well.
Study of the procedure for monitoring and regulating the operation of the main systems of mobile compressors. Training in maintenance techniques for the main systems of mobile compressors in the process of its operation. Training in basic troubleshooting techniques for mobile compressors.
Preparation of a working tool for maintenance and repair of mobile compressor units. Checking and preparing the starting engine for operation. Removing, checking and installing the clutch on the starting engine. Maintenance of the starting motor. Disassembly, inspection, repair and assembly of the starting motor. Disassembly, inspection, repair and assembly of the starting compressor.
Preparation of heating devices for work. Maintenance of heating devices. Heater repair.
Maintenance, care and troubleshooting in the crank mechanism of a diesel engine, gas distribution mechanism, diesel lubrication system, diesel cooling system, diesel power system, gearbox.
Compressor conservation. Compressor depreservation. Compressor preparation for start-up.
Maintenance, care and repair of the compressor. Maintenance, care and troubleshooting of compressor auxiliary equipment (filters, coolers, radiators, sumps, pumps, etc.).
Maintenance, care and troubleshooting of the mounting base of mobile compressor units.
Repair and adjustment of brakes, lighting, change of instrumentation and instrumentation, etc.
Topic 4.
Independent performance of work as
mobile compressor driver 5-6 categories.
Independent performance of the entire range of works provided for by the requirements of the qualification characteristics of a mobile compressor driver of 5-6 categories under the supervision of a master (instructor) of industrial training with the obligatory observance of safety instructions and technological regime.
Mastering advanced techniques and methods of work. Consolidation of acquired work skills. Achievement of established production standards.
Qualification (trial) work.
BIBLIOGRAPHY:
Main:
1. Vadetsky oil and gas wells. Textbook - M .: Academy, 2010. - 352 p.
2. Shchurov and oil production technology. Textbook for high schools. – M.: Alliance, 2009. – 510 p.
Additional:
1., Pokrepin for the repair of oil and gas wells. Tutorial. - Volgograd: In-Folio, 2009 - 288 p.
3. Nikishenko equipment. Tutorial. - Volgograd: In-Folio, 2008. - 416 p.
4. Molchanov well repair. Textbook - M.: Nedra, 1986. - 208 p.
5., Ilsky machines and mechanisms - M., Nedra, 1980.
6. Vadetsky oil and gas wells. - M., Nedra, 1985.
7. Safety rules in the oil and gas industry. - Moscow, 1998.
8. Rules for the installation of electrical installations.
9. Rules for the design and safe operation of stationary compressor units, air ducts and gas pipelines.
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