Today, not a single repair, and even more so, not a single construction site is complete without a high-quality mixture. The leading position here, as before, is held by cement mortars and mixtures based on cement. Working with this material requires caution, certain knowledge and the ability to make correct and accurate calculations. But let's talk about everything in order.
Today, even in such a matter as the preparation of a cement mixture, everything has been done in order to facilitate a person's work. There are a huge variety of ready-made cement mixtures on the market.
They are divided mainly according to the types of proposed work:
Of course, all these mixtures can be prepared independently. As a rule, it costs less, but you will have to calculate the proportions yourself. Having bought the finished mixture in a hardware store, you just need to read the instructions and follow according to it.
The characteristics of dry mixes are determined by their additives. Additives are included in all ready-made cement mixtures. If the solution is prepared independently, then additives can be purchased separately.
There are a lot of supplements on sale:
Each of these additives is responsible for its function and determines the future cement mortar.
For example, a waterproofing additive is simply necessary in the construction of dams, and in harsh northern conditions it is necessary to carry out concrete work using antifreeze additives.
The stage of the beginning of any construction is a period of precise calculations. You need to calculate everything: the amount of materials, the size of the building, the number of required investments. Superficial analysis is not welcome here.
Concrete is calculated in cubic meters. We take as a basis the calculation of concrete for a concrete floor screed in a barn. First you need to remove the old floors, deepen the soil by 25-30 centimeters and fill in about 7 centimeters of sand. Next, a welded grate is laid on the floor so that it strengthens the future foundation.
Now we determine the size of the barn and the thickness of the future floor. Let's say the size of the barn is two by three meters. Accordingly, its area will be equal to six meters. We define the thickness of the floor as equal to 10 centimeters, which is 0.1 meters.
We are looking for the volume by the formula:
6 * 0.1 \u003d 0.6 m 3.
So we calculated that we would need 0.6 cubic meters of concrete. It remains to calculate how much it will take to purchase a mixture to make a solution.
When it comes to making a cement mixture on your own, it sometimes scares a person. Here you need to have knowledge in the field of proportions for the manufacture of concrete. But there is nothing particularly difficult in this.
We use an example with a cement screed:
We believe:
0.612*490=299.88 (round up to 300)
As a result, we get that for our floor we need 300 kg of M400 cement and 900 kg of sand.
Now you can get to work! The sand is pre-sifted, if necessary.
Filling the floor is a fairly simple process, especially when it comes to volume calculations. But what if you need to calculate a complex structure. For example, the foundation of a house, besides a corner one. Or when calculating the pouring of cylindrical piles.
Similar designs are calculated according to standard mathematical formulas:
V=S*h, where V- volume, S- base area h- height.
V=P*r2*h, where P- Pi, r is the radius of the base circle, h is the height of the cylinder.
For those who are especially lazy, who do not like manual calculations, the Internet offers a large number of complex online calculators that can calculate not only the volume of structures, but also the amount of materials for the screed, as well as reinforcement. No restrictions!
Using the same barn floor example, given a factor of 1.02:
We believe:
0.612*17/0.01=1040.4 kg
Thus, it is necessary to purchase twenty-six bags of the mixture. But most likely you will have to purchase another bag if 400 grams of the mixture is not enough.
Please note that each manufacturer has its own proportions of the consumption of the finished mixture, so you need to determine this only by packaging.
There are no standards as such, since today mixtures are made not only according to GOST in our country, but are also actively purchased from countries near and far abroad, and there is simply no regulation as such for the mixture.
Depending on the type of concrete work, the proportions of sand, cement, crushed stone and other materials that are fillers are calculated.
Let's talk about everyone:
Please note that the brands of cement mortars determine not only the proportions, but also the types of work that can be done with these mixtures. More on this below.
Solution brand | Proportions for M400 C:P:SCH | Proportions for M500 C:P:SCH |
M100 | 1: 4,6: 7,0 | 1: 5,8: 8,1 |
M150 | 1: 3,5: 5,7 | 1: 4,5: 6,6 |
M200 | 1: 2,8: 4,8 | 1: 3,5: 5,6 |
M250 | 1: 2,1: 3,9 | 1: 2,6: 4,5 |
M300 | 1: 1,9: 3,7 | 1: 2,4: 4,3 |
M400 | 1: 1,9: 3,7 | 1: 1,6: 3,2 |
M450 | 1: 1,1: 2,5 | 1: 1,4: 2,9 |
If you use specialized additives for concrete, the proportions will change, but this is individual. As a rule, the scope of their application and the method of dilution are indicated on the packages of additives.
Such an important solution as concrete is made by mixing cement, sand, water and filler, which is crushed stone, gravel, etc. All components must be of good quality, because the safety of future structures depends on this.
The water must be clean, and the cement dry and crumbly:
Work must be carried out in rubber gloves, if the solution gets into the eyes, rinse thoroughly with water
Much has been said above about the varieties of mixtures of cement mortars.
Consider their main characteristics according to the presented brands:
The manufacture of cement mortars, the calculation of structures is by no means a difficult task. As a general rule, concrete work is the hardest part of working hard to build your own home or garage. Knowing all the tricks, you can easily master this work!
The most important thing is that the work is done with high quality, in compliance with all the rules, then the house will stand for a long time, and what is made from it using mixtures will serve well.
Looking at bags of cement and a pile of sand, not every developer feels calm and confident. He is tormented by the question: what proportion should be chosen for the solution so that it turns out to be strong enough and at the same time does not “eat” extra money?
Spilling "by eye" is stupid and dangerous, especially when it comes to critical concrete work on the foundation or brickwork. Following the principle “the more the better” is also not an option. When the bill goes to cubes, such a rule can ruin the developer.
Another question that arises in this regard: how to control the work of builders who are tasked with preparing mortar and concrete? You can’t keep track of everything, so there is no guarantee that it won’t go “to the left”, and the foundation and masonry will not collapse soon.
If the customer knows exactly what is the normative consumption of cement and sand for mortar, it is easier for him to control his costs and monitor the use of purchased materials.
Experience is a good thing, but we should not forget about building codes. They take into account all factors associated with the preparation of mortars and concrete (cleanliness, fineness, moisture content of sand and crushed stone, cement activity and water quality).
Therefore, when preparing for work on pouring the foundation, screeding or laying walls, do not be lazy to look into the guest tables. In them you will need only one or two lines. They clearly describe what should be the consumption of cement per cube of mortar to obtain the required strength (grade).
Here is a simple "squeeze" from SNiP, which will help you cook quality mortar for masonry and screed. After studying it, remember that the given consumption rates are slightly different from practical values.
The reason is that they are derived from standard cooking conditions (air temperature + 23C, sand of medium grain size, ideally clean, its humidity is not more than 7%, etc.). It is not realistic to ensure the standard parameters of mixing at a construction site, so it is better to purchase cement with a small margin (10-15%).
The answer to the question of how much cement and sand you need per cube of concrete will be given to you by the following standards:
Concrete brand |
Consumption of cement М500 kg/1m3 |
When making concrete, it is important to know not only the amount of cement, but also the standard volume of sand and gravel. The following table will be useful for calculations.
Volume proportions for various grades of concrete
Concrete, brand |
The ratio of cement / sand / crushed stone in liters |
|
cement M 400 |
cement M 500 |
|
Required sand consumption per 1m3 solution - 1 cubic meter. Some developers are mistaken in believing that the volume of cement increases the volume of the finished mixture. This is not true. The cement has a very fine grinding, therefore it is distributed in the voids between the sand, without increasing the total volume of concrete and mortar. Therefore, for 1m3 of sand, we can add both 200 and 400 kg of cement, getting the same 1 cubic meter of mortar.
Water is added to the mixture in a simple proportion - half of the total weight (not volume!) Of cement. In this case, it is necessary to take into account the actual moisture content of the sand and pour water in small portions so that the mortar or concrete does not turn out to be too liquid.
The consistency of the solution according to the norms is determined by the amount of precipitation of a standard metal cone lowered into the mixture. At a construction site, you are unlikely to be able to conduct such a test. Therefore, just remember that the density of the masonry mortar should be such that it is not too hard, but plastic enough and does not flow out of the seams. For screeding, mortar and concrete should be of medium density so that they can be easily compacted and leveled with a rule.
Intuitively, everyone understands that the consumption of this binder depends on the degree of strength of the structure that we are going to build. Therefore, for the foundation, we need concrete of a grade not lower than M300, and for the screed there will be enough mortar with a strength of 150 kg / cm2 (M150).
The brand of cement that will be used also matters. The higher it is (seen from the tables), the lower the binder consumption will be.
The "classic" plaster mortar consists of three parts of sand and one part of cement (1: 3).
If the average layer thickness does not exceed 12 mm, then 1.6 kg of M400 cement or 1.4 kg of M500 cement must be weighed per 1 m2 of plaster. The volume of solution per 1m2 is not difficult to calculate: 1m2x0.012 m = 0.012 m2 or 12 liters.
When preparing a cement-sand mortar for brickwork, take into account that the construction of 1 m2 of a wall with a thickness of 1 brick (250 mm) will require at least 75 liters of mortar grade M100. The proportion of cement (M400) - sand here is 1: 4. The consumption of cement for bricklaying with this ratio will be 250 kg per 1 cubic meter of sand.
Water, as we have already said, is taken at the rate of 1/2 of the total weight of the cement used.
Translating into "bucket norms" understandable to everyone, let's say that for one 10-liter bucket of cement (M500), we need four buckets of sand and 7 liters of water. We calculate the amount of water based on the weight of cement in a bucket (10 liters x1.4 kg x 0.5 = 7 liters).
To quickly determine the need for cement masonry mortar for walls of different thicknesses (per 1 m3), you can use the following table:
Type of brick |
Wall thickness in bricks |
|||||
(250x120x65mm) |
Brick, pcs. |
|||||
Solution, m3 |
||||||
Modulated (250x120x88mm) |
Brick, pcs. |
|||||
Solution, m3 |
Until it comes to mixing, it is important for the developer to know how many bags of cement will have to be purchased. Here you should also build on the standard consumption rates.
Let's say we need to calculate the cement consumption for a floor screed. The optimal proportion to ensure high strength is 1:4. Cement for this work we need ¼ cube. To convert cubes into kilograms, an average indicator of the bulk density of the binder is used: in 1 liter - 1.4 kg of cement.
1/4 of a cube is 250 liters. Multiplying them by 1.4 kg, we get 350 kg of cement. So, we will have to buy 350/50 = 7 bags of cement (50 kg each) or 14 bags of 25 kg each.
Calculate the consumption of binder per 1 m2 of screed can be "reverse". With a thickness of 10 cm, 0.1 m3 of solution will be required to fill one "square". It contains 10 times less cement than 1 cubic meter: 350 kg / 10 \u003d 35 kg. For a 5 cm thick screed, we need 35/2 = 17.5 kg of M500 cement.
The rate of consumption of cement is strongly influenced by such an indicator as activity. It is determined experimentally by mixing control samples and testing them for strength. For an ordinary developer, this method is not suitable. A practical method to use when buying and before use is the shelf life.
The loss of cement activity can reach 20% in one month. Therefore, after keeping this material in the garage for three months, instead of the 500 brand indicated on the label, you will get the 400 brand. Using such a binder for mortar or concrete, take the consumption rate for this (reduced) brand. If the cement is waiting for its "finest hour" for six months, then it is not suitable for anything other than taking it to a landfill.
Vigilance should also be exercised when buying a binder, requiring from the seller a certificate for the purchased batch, which indicates the factory release date.
Cement is the basis of any mortar, whether it is a concrete screed, foundation or ordinary masonry mortar for bricks. It is also the most expensive component. It would seem that pour it into a larger concrete mixer, do not spare money - and you will get a solid structure made for centuries. But no - an excess of binder per cubic meter can lead to the fact that a too rigid monolith will simply crack. So to correctly determine the consumption of cement per cube of mortar is not only an economic task, but also the ability to assemble a composition with reliable performance characteristics.
The consumption of the binder in the solution directly depends on the amount of aggregates - crushed stone and sand. Actually, they form the basis of the future concrete structure, and cement is responsible for the fact that the mineral components will hold together as a single monolith. The amount, or rather the ratio of sand and gravel, will determine how much Portland cement is required to hold them together.
Imagine a formwork for the foundation - in fact, this is a container into which crushed stone is poured to the top. There are many gaps and voids between small pebbles, they should be filled with sand. But even after its addition, tiny cavities will remain in the formwork between grains of sand and gravel - the entire remaining volume will be occupied by cement diluted with water.
What happens if the proportions are violated:
1. Excess crushed stone will cause the aggregate to lie very tightly, reducing the consumption of sand and cement. There is nothing good in this, since there is practically nothing to hold the pebbles, and they will crumble from the foundation.
2. Skewed proportions per cubic meter in favor of sand will reduce the need for a binder. However, it will hold mostly grains of sand, which do not have the strength of gravel.
The best option is the binder content in the solution of about 33%. Of course, the consumption of the main components may vary, depending on the grade of Portland cement, the required strength and the purpose of the concrete structure. But there should be no extremes here.
The purpose of the mixture also determines how much Portland cement is required per 1 cubic meter of solution. For various operations, there are formulas and standards that allow you to find out the correct ratio of components. Focusing on them, you will be sure that the work is done efficiently, and unnecessary costs have been avoided.
For the construction of structures that will have to experience high loads, you need a strong solution that, after solidification, creates a particularly strong monolith of the M300 brand and above. But finishing like performing a horizontal screed or plaster, on the contrary, will require more mobility from the mixture, but not too high strength from M100 to M150. The production of products like cinder block does allow the use of the M50 brand.
1. Brick laying.
The cement-sand mixture for such work is produced without coarse aggregate - the building blocks themselves do an excellent job with its role. And the task of the solution is to securely fasten them together. To determine how much cement is required per cubic meter of masonry mortar, you can use the traditional volume ratio. There is just one thing to keep in mind:
1 m3 of dry mix contains 1 m3 of sand. Cement only fills the cavities between the grains, compacting the solution, but not increasing its volume.
Standard proportions are prepared in two versions:
It is customary to give proportions in units of volume, but you have to buy components for them by weight. To convert the volume into kilograms will help knowledge of the bulk density of materials. And the total consumption for masonry is calculated based on the fact that a cubic meter of the mixture goes to 4-5 m3 of a brick wall.
To determine how many bags of cement you need per cube, you can use a simple calculation. Let's take the CPU ratio of 1:4, that is, the binder in a cubic meter will take a quarter (250 liters). The density of cement is about 1.4 kg / l. Then, in the cube of volume, its weight will be equal to 1.4 250 = 350 kg. The standard packing of bags is 50 kg, that is, you need to buy 7 packages of building materials for each cubic meter of masonry.
2. Screed.
It is more convenient to calculate the screed solution for the entire scope of work at once. To do this, you need to know only the area of \u200b\u200bfilling and the height of the floor leveling. Let's say you need to make a 6x6 screed 5 cm thick - this is 1.8 m3 of solution:
According to building codes, M500 screed will require 460 kg per cube, M400 - 575 kg / m3. Our calculation showed consumption at the level of 467 kg/m3, which corresponds to SNiP.
3. Construction of the foundation.
Approximate data for pouring foundations under buildings with concrete of different grades can also be found in SNiP. But the mortar for the foundation requires extreme accuracy in the calculations, since deviations will lead to a loss in the bearing capacity of the foundation and a decrease in the service life of the entire building.
Mixes of different brands
The brand of concrete, as well as the brand of cement for its manufacture, is selected at the design stage of the building. It all depends on the loads exerting pressure on the structure, since it is they who will determine the desired strength characteristics of concrete.
To simplify the calculations, standard proportions for solutions of different brands have already been derived by specialists. According to the table below, you can determine how many dry components are required per cubic meter:
Concrete brand | Consumption of different grades of cement, kg per 1 m3 | ||
M300 | M400 | M500 | |
M50 | 310 | 230 | — |
M100 | 390 | 300 | 250 |
M150 | 510 | 400 | 300 |
M200 | — | 490 | 410 |
M300 | — | 600 | 510 |
M400 | — | — |
Despite the strict requirements of building codes, the consumption of cement for the construction of a foundation or other construction work sometimes has to be increased. This happens when one of the components is not of the best quality or simply does not match the design data. From the current situation at the construction site, they come out the same way - they increase the consumption of cement:
To determine how much sand, cement is needed per 1 cubic meter of mortar, it is important to know its purpose. For the preparation of masonry, plaster, foundation and other types of mixtures, a different ratio of dry materials is used. The consumption of sand and cement per 1 m3 of mortar varies for each type of work, and often other dry or liquid compounds are added to the composition, which increase moisture resistance, strength, change the rate of solidification of the mixture, etc.
The preparation of cement mortar, the proportions of which may differ, requires strict adherence to technology and the correct determination of the ratio of components. For the application of concrete of different grades, different amounts of cement and sand are used. Remembering the proportions of cement and sand is not enough for quality construction, it is better to understand the principle.
Requires strict adherence to the technology of preparation of cement mortar
The main factors affecting the consumption:
The density of cement here plays a secondary role, since it directly depends on the brand of cement, but it is necessary to know it in the calculation process.
Conclusion: how much cement is required per 1 m3 of mortar depends on the required strength of the mortar and the grade of the initial mixture.
The introduction of the concept of "grade of cement" helps to calculate the consumption of cement per cubic meter of mortar with knowledge of the input parameters. To prepare a mortar with the same building characteristics from different brands of cement mixture, different proportions of fillers will be required. In production, cement is produced, starting from the M100 grade, but due to the low strength of the structure, the material is practically not used.
The most popular are M400 and M500 cements, but some other types have also become widespread. The choice of mixture depends on the scope of the material.
The main areas of use of brand cement:
Today there are 4 main areas of concrete use: foundation, masonry, screed and plaster. In each case, special requirements are imposed on the building mixture, which makes the choice of cement and its consumption different. The highest consumption of cement per cube of concrete occurs when it is necessary to make masonry or plaster. The consumption of materials per 1 m3 of foundation mortar is somewhat lower due to the use of a large fraction of the filler: slag, crushed stone or gravel.
GOST has records of cement consumption rates per 1 m3 of mortar, taking into account the purpose of the mortar. Designation of concrete in a cube. meters is the generally accepted system of measurement.
Consumption rates per 1 m3 using M500 cement:
Calculation of cement for the foundation calculator is the easiest way to understand how much material is needed and the number of necessary components. Calculation of concrete can be made with high accuracy and manually.
To determine how much cement is needed per 1 m3 of mortar, we recommend that you follow a simple instruction:
How many kg of cement in 1 m3 of solution:
The data is presented if the cube includes 2-4 parts of sand and 3 parts of crushed stone.
For the preparation of cement mortar for the construction of a wall, a ratio of 1 to 4 is most often used. Thus, the cement consumption per cube will be 0.25 m3 or 325 kg, and the sand consumption per 1 m3 of mortar will be 0.75 m3 or 1200 kg.
Table 1: Consumption of mortar on walls of different thicknesses
To calculate how many bags of cement you need, just multiply 325 kg by the consumption per cube, for example, walls in one brick - 0.221. It will turn out 72 kg of cement for laying 1 m3 of a wall, provided that there are no other components in the composition (lime, clay, etc.).
The consumption of cement per 1 cubic meter of mortar is calculated according to the same rules as in previous mixtures. The recommended mixing ratio is 1 to 3. Difficulties in calculations often appear even at the stage of determining the volume of the solution, so let's look at a good example. It is necessary to pour a surface of 3x4 m or 12 m2. The layer thickness will be 30 mm.
Calculation of cement for screed from the example:
The consumption of cement per 1 m2 of plaster strongly depends on the quality of the wall covering, the required layer thickness and the number of large pits. Again, for clarity, we will give an example of the calculation, remembering that a mixture of 1 to 4 is usually used. Input parameters: it is necessary to cover 60 m2 of the wall with plaster 2.5 cm thick.
Calculations of cement consumption per 1 m3 and sand:
All calculations are simple, it is only important to choose the right brand of the initial mixture and the desired brand of solution at the outlet. Everything else is easily calculated in a few mathematical steps.
Cement is the main building material that is used in almost all sectors of the national economy. With the help of this substance, it is possible to obtain very durable products that can withstand high loads and withstand external influences. But all these characteristics also depend on the components used and the technology of preparation. Cement mortars are widely used in construction, as they make it possible to simplify many operations.
Cement mortars are artificial mixtures that, after hardening, form a strong structure. A similar product consists of several main components.
Similar products are used to solve the following types of problems:
The main characteristic of cement mortar is its strength. It is due to the ratio of cement and sand. The composition of the product can be changed individually, which allows you to get several types of mixtures. Each of them is intended for use in certain conditions. Therefore, it is important to properly prepare products during the construction of various facilities.
One of the criteria for separating cement mixtures into types is the proportions of internal components. It is worth paying attention that only one brand of cement can be present in one composition. But they can also change, since the strength will depend only on the concentration of the components. Conventionally, they are divided into several brands.
The quality of the cement mortar depends on almost all of its components that are present inside. Sometimes the properties of the sand-cement mixture are not enough, so you need to adapt them to certain conditions.
This problem is solved by adding various impurities to the composition. With the help of such additives, the so-called liquid glass is obtained. These products are used for plastering walls and other surfaces.
Today, several products are used as cement slurry additives.
It is possible to prepare a cement-sand mortar even at home, as it consists of available components. These are fairly easy to find at almost any hardware store. But the solutions differ in the ratio of cement and sand, on which the consumption and physical characteristics of the material depend.
Bonding bricks is one of the main tasks of cement mortars. For such purposes, not very strong brands (up to M400) are used. To obtain such a mixture, experts recommend using sand of medium fraction with a minimum level of moisture. You can prepare masonry mortar using various brands of cement. But at the same time, the ratio of cement and sand will already change. Some proportions are shown in Table 1.
Table 1. Ratios of components depending on the brand of cement
cement brand | Part of the sand | Part of the cement | Lime |
М500 (without lime) | |||
М400 (without lime) | |||
Please note that it is desirable to carry out the calculation according to only one unit of measure. In most cases, all parts are calculated per 1 m³. But at the same time, the masses of different materials in a cube may differ.
Concrete structures are also very commonly used in modern industry. These materials are manufactured in factories or directly on construction sites. The strength of such products also depends on the cement that is planned to be used. Technically, concrete can also be made from a solution of the M100 brand, but it will not withstand the load and have a minimum service life.
Another feature of concrete is the presence of crushed stone and other auxiliary components in the composition. They are introduced in order to change the technical characteristics of the product.
It should be noted that they can be mixed in various combinations, which depends on the environment in which concrete is used.
Today, many specialists use such a ratio of the components of concrete solutions as:
Please note that the proportions may change if you plan to use different polymer additives. In such cases, it is advisable to pay attention to the recommendations of the manufacturers of these impurities.
Filling the floor very often involves the use of relatively liquid cement mortars. This consistency allows you to evenly distribute the mixture on the base and get a horizontal surface. Plaster almost always consists only of pure sand, cement and water. Its density may be different, as it all depends on where it is planned to be used.
The most common proportion for obtaining plaster mixtures is the ratio of cement to sand 1: 5. The consistency adapts to the needs of the master.
Particular attention should be paid to screeds that are subject to significant and constant loads. For such surfaces, materials with a threshold strength of at least 10 MPa should be used. This is achieved through the use of concrete grade not lower than M150. The proportion of the preparation of the screed solution depends on the following factors:
Table 2. Proportions of sand and cement in screeds
Please note that the proportions of the components are repeated in most cases. But at the same time, the strength of the resulting solution at the outlet is different. This is important to consider if the products will be used in specific operating conditions.
The process of preparing cement mortars involves mixing all the components in a certain sequence. Such a procedure can be described in several successive steps.