When planning to create a water heating system in own home, the owner is faced with a choice of several options. The list of the most important questions includes the type of system (will it be open or closed type), and what principle will be used to transfer coolant through pipes ( natural circulation due to the action of gravitational forces, or forced, requiring the installation of a special pump).
Each of the schemes has its own advantages and disadvantages. But still, nowadays preference is increasingly given to a closed system with forced circulation. This scheme is more compact, easier and faster to install, and has a number of other operational advantages. One of the main distinctive features is a completely sealed expansion tank for closed-type heating, the installation of which will be discussed in this publication.
But before purchasing an expansion tank and proceeding with its installation, you need to at least become familiar with its structure, operating principle, as well as which model will be optimal for specific system heating.
Although V Lately Many modern devices and systems for space heating have appeared; the principle of heat transfer through a liquid with high heat capacity circulating through pipes is, without a doubt, remains the most widespread. Water is most often used as a carrier of thermal energy, although in some circumstances it is necessary to use other liquids with a low freezing point (antifreeze).
The coolant receives heat from the boiler (ovens with water circuit) and transfers heat heating devices(radiators, convectors, “warm floor” circuits) installed in the premises in the required quantity.
How to decide on the type and number of heating radiators?
Even the most powerful boiler will not be able to create a comfortable atmosphere in the premises if the parameters of the heat exchange points do not correspond to the conditions of a particular room. How to do it right - in a special publication on our portal.
But any liquid has common physical properties. Firstly, when heated, it increases significantly in volume. And secondly, unlike gases, this is an incompressible substance; its thermal expansion must be compensated in some way by providing free volume for this. And at the same time, it is necessary to ensure that as it cools and decreases in volume, air does not enter the pipe contours from the outside, which will create a “plug” that prevents the normal circulation of the coolant.
These are the functions that the expansion tank performs.
Not yet in private construction, there was no particular alternative - an open expansion tank was installed at the highest point of the system, which completely coped with the tasks.
1 – heating boiler;
2 – supply riser;
3 – open expansion tank;
4 – heating radiator;
5 – optional – circulation pump. In this case, a pumping unit with a bypass loop and a valve system is shown. If desired or if the need arises, you can switch forced circulation to natural circulation, and vice versa.
A closed system is completely isolated from the atmosphere. A certain pressure is maintained in it, and the thermal expansion of the liquid is compensated by installing a sealed tank of a special design.
The tank in the diagram is shown pos. 6, embedded in the return pipe (item 7).
It would seem - why “fence the garden”? A regular open expansion tank, if it fully copes with its functions, seems to be a simpler and less expensive solution. It probably doesn’t cost much, and besides, with certain skills, it’s easy to make and weld it yourself from steel sheets, use an unnecessary metal container, for example, an old can, etc. Moreover, you can meet examples applications old plastic cans.
Does it make sense to spend money on purchasing a sealed expansion tank? It turns out that there is, since a closed heating system has many advantages:
And in a closed system, the expansion tank can be installed in almost any area. The most appropriate installation location is the return pipe directly in front of the boiler entrance - here the tank parts will be less exposed to temperature effects from the heated coolant. But this is by no means a dogma, and it can be mounted in such a way that it does not create interference and does not disharmonize its appearance with the interior of the room, if, say, the system uses a wall-mounted boiler installed in the hallway or in the kitchen.
Of the serious shortcomings, only one can be mentioned. This — mandatory “safety group”, including control and measuring instruments (pressure gauge, thermometer), safety valve and automatic air vent. However, this is more likely no no wealth, and the technological cost that ensures safe operation heating systems.
In a word, the advantages of a closed system clearly outweigh, and spending on a special sealed expansion tank looks completely justified.
The design of an expansion tank for a closed type system is not very complicated:
Usually the entire structure is housed in a stamped steel body (item 1) cylindrical(there are tanks in the form of “tablets”). For production, high-quality metal with an anti-corrosion coating is used. The outside of the tank is covered with enamel. Products with a red body are used for heating. (There are tanks of blue color– but these are water accumulators for the water supply system. They are not designed for elevated temperatures, and all their parts are subject to increased sanitary and hygienic requirements).
On one side of the tank there is a threaded pipe (item 2) for insertion into the heating system. Sometimes fittings are included in the package to facilitate installation work.
WITH opposite side there is a nipple valve (item 3), which serves for preliminary creation required pressure V air chamber.
Inside, the entire cavity of the tank is divided by a membrane (item 6) into two chambers. On the side of the pipe there is a chamber for coolant (item 4), on the opposite side there is an air chamber (item 5)
The membrane is made of elastic material with a low diffusion rate. It is given a special shape, which ensures “orderly” deformation when the pressure in the chambers changes.
The principle of operation is simple.
If the pressure in the heating system reaches a critical threshold, then the valve in the “safety group” should operate, which will release excess liquid. Some expansion tank models have their own safety valve.
Different tank models may have their own design features. So, they can be non-separable or with the ability to replace the membrane (a special flange is provided for this). The kit may include brackets or clamps for mounting the tank on the wall, or it can be provided with stands - legs for placing it on the floor.
In addition, they may differ in the design of the membrane itself.
On the left is an expansion tank with a membrane diaphragm (it has already been discussed above). As a rule, these are non-separable models. A balloon-type membrane (picture on the right), made of elastic material, is often used. In fact, it itself is a water chamber. As pressure increases, such a membrane stretches, increasing in volume. It is these tanks that are equipped with a collapsible flange, which allows you to independently replace the membrane in the event of its failure. But the basic principle This doesn't change the work at all.
When choosing an expansion tank for a specific heating system, the fundamental point should be its working volume.
You can find recommendations to install a tank, the volume of which is approximately 10% of the total volume of coolant circulating through the system circuits. However, a more accurate calculation can be made - there is a special formula for this:
Vb =Vwith ×k / D
The symbols in the formula indicate:
Vb– required working volume of the expansion tank;
Vс– the total volume of coolant in the heating system;
k– coefficient taking into account the volumetric expansion of the coolant during heating;
D– efficiency coefficient of the expansion tank.
Where to get the initial values? Let's look at it one by one:
2. The value of the coefficient of thermal expansion ( k) is a tabular value. It varies nonlinearly depending on the heating temperature of the liquid and the percentage of antifreeze in it ethylene glycol additives The values are shown in the table below. The heating value line is taken from the calculation of the planned operating temperature of the heating system. For water, the percentage value of ethylene glycol is taken as 0. For antifreeze - based on the specific concentration.
Coolant heating temperature, °C | Glycol content, % of total volume | |||||||
---|---|---|---|---|---|---|---|---|
0 | 10 | 20 | 30 | 40 | 50 | 70 | 90 | |
0 | 0.00013 | 0.0032 | 0.0064 | 0.0096 | 0.0128 | 0.016 | 0.0224 | 0.0288 |
10 | 0.00027 | 0.0034 | 0.0066 | 0.0098 | 0.013 | 0.0162 | 0.0226 | 0.029 |
20 | 0.00177 | 0.0048 | 0.008 | 0.0112 | 0.0144 | 0.0176 | 0.024 | 0.0304 |
30 | 0.00435 | 0.0074 | 0.0106 | 0.0138 | 0.017 | 0.0202 | 0.0266 | 0.033 |
40 | 0.0078 | 0.0109 | 0.0141 | 0.0173 | 0.0205 | 0.0237 | 0.0301 | 0.0365 |
50 | 0.0121 | 0.0151 | 0.0183 | 0.0215 | 0.0247 | 0.0279 | 0.0343 | 0.0407 |
60 | 0.0171 | 0.0201 | 0.0232 | 0.0263 | 0.0294 | 0.0325 | 0.0387 | 0.0449 |
70 | 0.0227 | 0.0258 | 0.0288 | 0.0318 | 0.0348 | 0.0378 | 0.0438 | 0.0498 |
80 | 0.029 | 0.032 | 0.0349 | 0.0378 | 0.0407 | 0.0436 | 0.0494 | 0.0552 |
90 | 0.0359 | 0.0389 | 0.0417 | 0.0445 | 0.0473 | 0.0501 | 0.0557 | 0.0613 |
100 | 0.0434 | 0.0465 | 0.0491 | 0.0517 | 0.0543 | 0.0569 | 0.0621 | 0.0729 |
3. Expansion tank efficiency coefficient value ( D) will have to be calculated using a separate formula:
D = (Qm – Qb)/(Qm + 1 )
Qm— maximum permissible pressure in the heating system. It will be determined by the response threshold of the safety valve in the “safety group”, which must be indicated in the product passport.
Qb— pre-pumping pressure of the air chamber of the expansion tank. It may also be indicated on the packaging and in the product documentation. It is possible to change it - paging using car pump or, conversely, bleeding through the nipple. It is usually recommended to set this pressure within 1.0 – 1.5 atmospheres.
To simplify the calculation procedure for the reader, the article contains a special calculator in which the indicated dependencies are included. Enter the requested values, and after pressing the “CALCULATE” button you will receive the required volume of the expansion tank.
A very popular series among all others in the BAXI line. The 4th generation boiler with a capacity of 24 kilowatts is available in various versions: open and closed camera combustion. Boilers with a closed combustion chamber and forced smoke removal are designated by the letter “F” in the name. Turbocharged Baxi boilers are the most popular and are often used in organizing apartment heating Therefore, we will consider the issues of using an expansion tank in the heating system using the example of this boiler model.
When organizing heating systems can be used various options, but recently closed systems have become more popular, in which the coolant moves due to the operation of a circulation pump. Gas-burner heats water (or antifreeze) in the primary heat exchanger, and the pump pumps it through a radiator system, transferring heat to the rooms.
At the same time, for normal circulation of the coolant, the system must be completely filled with water, and since the liquid tends to expand when heated, it is necessary to somehow compensate for the increase in volume. This is why expansion tanks are provided in heating systems.
The diagram shows a system in which the boiler acts exclusively as a heater. In household wall-mounted boilers ECOFOUR expansion tank and circulation pump are already built-in, which is why such boilers are convenient to use in small apartments.
Expansion tank baxi eco four 24 – a round red tank, which is located on back wall boiler The built-in expansion tank baxi with a volume of 6 liters is divided into two parts by an elastic membrane, one part is connected to the heating system, the second is pumped with air. Therefore, when the heating system heats up, the increasing volume of liquid overcomes the resistance of the membrane and fills the vacated volume of the tank, and when it cools, the membrane tends to move to its original position and pushes the liquid back into the heating system. Thus, the pressure in the heating system remains practically unchanged during operation.
If you open the instructions, it indicates the pressure in the expansion tank is 0.5 bar, but this is the minimum value, correct - the pressure should be about 20% less than the pressure in the heating circuit at room temperature coolant.
Based on the fact that for most systems the recommended filling pressure is in the range of 1.2 to 1.5 bar, we obtain the required pressure in the air cavity of the expansion tank equal to 0.8-1 bar. Experts usually recommend setting the pressure in the expansion tank BAXI tank equal to 1 bar.
The volume of the built-in expansion tank of the baxi boiler is indicated in the characteristics and for the ECOFOUR series it is 6 liters. To answer the question of its necessity in a separate heating system, you need to know the total volume of this system.
Calculating it is not so difficult: the filling volume of the boiler and radiators is in their characteristics, and the filling volume of pipelines can be calculated by knowing their diameter and total length. Water, after heating by 80 degrees Celsius, will increase in volume by approximately 4-5%, therefore, the recommended volume of the expansion tank is 8% of the total volume of the heating system if filled with water and 12% if antifreeze is used as a coolant (thermal coefficient antifreeze expansion is greater). Thus, a standard expansion tank will be sufficient for a heating system with a volume of up to approximately 75 liters when using water and a volume of up to 50 liters when using antifreeze liquid.
These figures are conditional (with a margin) and when selecting the capacity of the expansion tank, you must be guided by the design calculations of a specific heating system, or the manufacturer’s recommendations.
In most cases, the built-in boiler tank is quite sufficient and the decision to use a separate additional tank is made by specialists at the design stage.
Pumping up the expansion tank should only be done when the boiler is empty!
Therefore you need to do the following:
Turn off the heating system taps
Drain the water from the boiler through the drain valve
Inflate the tank to the required pressure
Close the drain valve
Feed the heating system through the make-up tap
Open the heating circuit taps
The air cavity of the expansion tank is equipped with a valve for carrying out technical
Checking the pressure of the expansion tank is included in the list of annual procedures Maintenance and if it is followed there will be no problems, but if neglected, it can give the owner unpleasant surprises:
the pressure in the air chamber gradually decreases and with each refill of the boiler the tank fills more and more with water and gradually ceases to perform its function. In this case, the membrane is so pressed against the wall of the air part of the tank that it can be damaged by the valve spool and the tank will have to be replaced.
The heating circuit pressure is at the permissible limit, the expansion tank has not been serviced - there is no pressure in it. When the heating system cools down, the volume of liquid decreases, the pressure drop is not compensated for by anything - the boiler stops due to an emergency. This situation may arise, for example, when long work boiler in DHW mode or power outage.
the owner of the boiler often has to top up the boiler for no apparent reason, for example, while hot water is being used - the pressure on the pressure gauge drops and the boiler stops by mistake - the owner tops up. Since thermal expansion is not compensated by anything, with further heating of the coolant, excess pressure is released through the safety valve. Some users set the reset and simply do not notice this situation. Frequently refilling the boiler with untreated water is detrimental to the heat exchanger!
Sometimes, users encounter a problem when the pressure drops when turned on hot water in a baxi boiler. This problem It may just be due to insufficient pressure in the expansion tank. The fact is that when the boiler switches to the hot water preparation mode, the circulation pump pumps the liquid in a small circle, i.e. only inside the boiler itself - through a secondary plate heat exchanger. In this case, the heating circuit actually does not heat up and the coolant begins to cool, the volume decreases and in the absence of compensating pressure in the expansion tank, the pressure of the heating system may drop and the boiler will be.
In such a situation, you can also consider the possibility of a breakdown of the heat exchanger itself (a gap between the plates) and water entering from the heating circuit into DHW system, but this is easy to check. To check you need to turn off the supply cold water into the boiler and open any drain valve. If under such conditions from the tap water is coming- it is obvious that this is coolant from the heating circuit and the heat exchanger needs to be replaced.
Remember timely service gas boiler will help avoid such situations and increase the service life of the unit.
When performing work on designing heat supply systems and selecting functional elements heating circuit It is important to agree on the parameters of the equipment being installed. The stable and trouble-free operation of the heating circuit is influenced by the pressure in the closed-type heating expansion tank, the correct adjustment of which allows you to compensate for temperature changes. The expander, which regulates the volume of coolant and ensures the integrity of lines and equipment, should be correctly selected and professionally installed.
How pressure in the heating expansion tank stabilizes the operation of the heating system
When thinking about creating an efficient heating system, not everyone has an idea what the pressure is in the expansion tank of a gas boiler and how the expansion tank works.
The principle of operation of the compensation tank is quite simple:
The device is a mandatory element for maintaining a constant temperature in a private house, apartment or industrial facility. The tank performs the following functions:
The working capacity of the expansion chamber performs the function of a heating circuit damper and allows:
Thanks to the ability to pump air into the working capacity of the expander, stable and trouble-free heating operation is maintained. The device is a mandatory element of the heating circuit.
Types of units
Damper tanks are a necessary element of various heating circuits:
Previously popular open tanks, used in systems with gravity circulation, were distinguished by their simplicity of design, low cost and ease of manufacture. The tank was a steel tank, equipped with a lid, as well as fittings for connection to the heating pipes and drain line.
Today, open-type devices are rarely used, which is associated with certain disadvantages. Weak spots:
Sealed structures used in closed systems heat supply, superior in operational characteristics open tanks. Peculiarities:
Let us dwell in more detail on closed-type expansion tanks that have proven themselves with positive side in heat supply systems with forced liquid supply. They effectively compensate for pressure differences that occur as the volume of liquid increases.
The following types of tanks are used:
Membraneless devices were common before the development of the production of reliable rubber membranes, characterized by durability and an increased safety margin. Membraneless devices are characterized by:
Membrane units are quickly replacing membrane-free devices, which cannot compete in terms of performance. The elastic membrane separating liquid and gas differs in shape and is made:
Components of disc tanks:
As the volume increases, the coolant fills the container and acts on the air through a disc-shaped membrane. When the heating temperature decreases, the volume of liquid that is squeezed out by air decreases accordingly. Adjustment is carried out by pumping air through the nipple or opening it.
Pear-shaped membrane reservoirs include the following elements:
Water fills the rubber container, which protects the housing from corrosion. This has a positive effect on its durability.
The main differences between this type of tank:
To ensure stable operation, you should monitor the pressure gauge readings and periodically pump in air.
How to choose an expressomat
Choosing an expansion tank is a serious task, the solution of which must be approached with a high degree of responsibility. When choosing a compensator, it is important to consider the following points:
In specialized stores, experienced consultants will help you purchase the necessary expander and tell you what pressure in the expansion tank of the heating system needs to be maintained.
How does the pressure in the expansion tank of the heating system affect the volume - calculation method
The main characteristic of the unit is the capacity of the tank. The working volume is directly proportional to the pressure and must exceed the amount of coolant displaced during thermal expansion.
The capacity of the tank depends on the type of liquid used as a coolant. To determine the capacity of the damper, the following data is taken into account:
The total volume of coolant circulating in the circuit is determined by adding the capacity of the constituent elements:
Having calculated the total volume of the coolant, it is necessary to multiply the resulting value by the coefficient corresponding to the specific liquid. So, for a heating system with a total volume of 100 liters, a compensating tank with a working capacity of 15 liters is needed for water and 20 liters when using antifreeze.
For the increased load created by the excess coolant volume, an increased working volume of the tank is required.
Installation and configuration of an expansion tank in a heating system
When installing and connecting the expansion tank, you must follow the manufacturer’s recommendations and take into account the following factors:
Sequence of actions for installing a tank for a closed circuit:
When installing, you need to consider the following nuances:
Check the capacity as follows:
This indicates the absence of problems and stable functioning of the system. Correct placement and adjusting the tank promotes normal operation and facilitates maintenance activities.
How to adjust the pressure in the heating expansion tank - maintenance features
When servicing the device, it is necessary to ensure that the pressure in the tank is 0.2 atm less than the total load in the circuit.
Perform adjustment operations according to the following algorithm:
During maintenance, also check:
Let's sum it up
By monitoring the degree of air filling of the working compartment with a pressure gauge, you can find out what pressure is in the expansion tank of the boiler. This will ensure the efficient operation of the device and extend its service life. If adjusted incorrectly, the service life is significantly reduced. The work is easy to do on your own, following the recommendations.