Used in the construction of various buildings. To ensure the durability of the structure and prevent deformations, lintels are installed in aerated concrete walls. For this on wall blocks in the area of the opening, a transverse reinforced concrete structure, a U-shaped lintel or other types of support beams are laid, perceiving big weight. Some developers install metal lintels, others install concrete ones. In this case, the installation is carried out by various methods. Consider the types of jumpers and the specifics of their installation.
Aerated concrete is used in the construction of various buildings
To improve the strength characteristics of aerated concrete walls of private houses, cottages and country houses, the box is reinforced. To do this, in the area of \u200b\u200bthe openings intended for the installation of doors and windows, transverse beams made of aerated concrete or reinforced concrete are mounted, and rods of corrugated reinforcement are also installed. Reinforcement of the jumper allows you to redistribute the load, increasing its strength. The technology also allows the use of steel tape and the use of a corner.
For each option, the size of the opening and the amount of support are regulated:
When deciding on the arrangement of beams to reinforce aerated concrete openings, one should take into account the distance between the supporting gas blocks and provide the necessary contact surface area.
Aerated concrete is being laid cement-sand mortars or special glue. It perceives significant loads both during the construction of the building and during operation. Reinforcing mesh laid between rows aerated concrete masonry, it is not possible to compensate for all existing loads. For uniform distribution of forces, the opening is additionally reinforced with reinforcing bars laid in grooves. To do this, cavities are made with a wall chaser, the height of which corresponds to the size of the profile. The reinforcing bar in the groove is fixed with a cement mixture.
Cross beams provide:
Choosing the design and material of the lintels in order to strengthen the aerated concrete in the window and doorways, should be considered design features beams and distance between support blocks.
The following types of beams are used:
To answer the question of which lintels are best for aerated concrete walls, we will consider in detail the design features of each type of beams and dwell on the features of their installation.
Among developers, aerated concrete lintels manufactured by specialized enterprises in accordance with the requirements of the current standard are very popular. In cross section, such a beam has rectangular shape. The beam structure is reinforced with a reinforcing cage with an anti-corrosion coating. Arrows are marked on the surface of the lintel, indicating how to properly position the beam during installation.
At standard height beams, equal to 12.4 cm, the products differ in the following dimensions:
Aerated concrete beam is the simplest and most common design with a set of advantages. Main advantages:
No special training is required to perform installation operations. The only disadvantage of aerated concrete jumpers is the increased cost of the product.
Installation of aerated concrete beams is carried out after it is completed in the area of the window or door opening. Before starting the installation operations, it is necessary to select beams with dimensions corresponding to the distance between the support blocks in the reception area. It is also important to use a jumper of the required width, which provides the maximum contact area with the surface of the gas blocks.
When performing measures for the installation of aerated concrete beams, perform work according to the following algorithm:
After completing the installation operations, it is necessary to ensure that the upper plane of the beams is at the same level using a rubber mallet. To remove sagging and local irregularities, use a planer for aerated concrete. The laying of aerated concrete blocks on the lintel is allowed after the final curing of the adhesive.
For the construction of window lintels, aerated concrete elements of a U-shaped profile are also used, from which a stationary formwork is formed. The shape of the product resembles a tray. A power frame is placed in the cavity and then concrete is poured. After the concrete hardens, the structure acquires increased strength properties and ensures uniform distribution of forces on the supporting walls, and also increases the rigidity of the aerated concrete structure.
Prefabricated aerated concrete lintels correspond in size to the thickness of aerated concrete walls and are in demand in the field of housing construction due to the following advantages:
Tray elements of different sizes have a total length of 0.5 m. Other product dimensions:
Tray lintels are available with different wall thicknesses of 70 and 145 mm. From the specified range of products, it is easy to choose a tray of the required dimensions.
Window lintels for aerated concrete, having a U-shaped profile, are mounted as follows:
Work on the dismantling of wooden or metal formwork is started in 3-4 weeks. The technology also allows the assembly of lintels from tray elements on a horizontal platform with the subsequent installation of concreted beams on aerated concrete openings.
Reinforced concrete lintels manufactured at specialized enterprises are a prefabricated structure made of heavy concrete reinforced with a reinforcing cage. The beam also has slinging eyes designed for transportation and installation on the opening of massive products.
A reinforced concrete beam has the following advantages:
The design has the following disadvantages:
Individual developers also use self-made products, poured into wooden or plywood formwork.
Lay jumpers in aerated concrete walls using lifting equipment.
The technology for mounting reinforced concrete beams is similar to the method for installing aerated concrete jumpers:
After completing the installation, adjust the position of the beam and check its horizontal position.
Home craftsmen also build lintels from a corner in an aerated concrete wall or use corrugated reinforcement as a lintel. Professional builders do not approve of such a design, however, it is often used in private housing construction for openings no larger than 120 cm. To ensure the strength of the structure, a corner 0.6 cm thick and a shelf size of 7.5 cm should be used. opening
This design is different:
The disadvantages of a jumper based on corners or fittings:
Due to the accelerated pace of arrangement and simplicity of design, this option also widely used.
Having decided to use corrugated reinforcement or an aerated concrete corner as a jumper, observe the size of the supporting surface and perform installation measures according to the following algorithm:
After completing the installation of the supporting metal structure, lay the aerated concrete blocks.
Are used various methods installation of support elements:
Choice best way installation is determined individually.
Having mastered the technology of mounting jumpers, it is easy to independently install beams in the openings of an aerated concrete building. It is necessary to determine the type of jumper used and observe required size supporting surface. Properly performed installation will ensure the strength of the aerated concrete masonry and prevent the formation of cracks.
Many inexperienced builders use reinforced concrete lintels when constructing wall openings. However, modern manufacturers offer more practical option. The use of jumpers for aerated concrete blocks allows such work to be carried out much faster, and also not to spoil appearance opening. In addition, the use of such material increases the thermal insulation of the box. All the subtleties of the use of aerated concrete should be considered in more detail.
The aerated concrete masonry above the opening is subjected to serious pressure. High loads affect it not only during the construction of the house, but also during its operation. To evenly distribute the load on the opening, it is necessary to install reinforcing bars using a wall chaser. After placing the reinforcement in the groove, it is sealed with a solution.
How to choose the type of lintel for a door or window opening? To accept the right decision, indicators such as the availability of material and the length of the overlapped span should be taken into account.
Through holes, which are quite long, can be covered with monolithic reinforced concrete products. If the length of the opening does not exceed 3 m, reinforced concrete beams placed in not removable formwork. If the opening in the aerated concrete wall is only 1.2 m long, there is no need to make a jumper. This condition is observed in cases where the masonry above the opening has a height of no more than 2/3 of the width of the opening itself.
The walls in the supporting structure must be at least 60 cm wide. For such piers, aerated concrete blocks with reinforcement can also be used.
More optimal solution to preserve the thermal insulation of the outer walls of the house is the creation of lintels, which are made of aerated concrete. They are installed above window and door openings. Such blocks usually have a density grade of D700. For this, monolithic products in fixed formwork, which is represented by U-blocks, can also be used. The latter have a density of D500.
Sometimes the reinforcement of lintels is the simplest procedure, thanks to which it is possible to block the opening no more than 174 cm. When choosing lintels, their weight should be taken into account. Monolithic reinforced concrete products bearing walls are heavily loaded. For the installation of such structures, you will need to use lifting equipment. To lay reinforced aerated concrete structures on masonry, create special unloading platforms not necessary.
Jumpers made above the openings are usually made from 2 cm long. The wall of the U-block, which has a greater thickness, turns towards the street. The assembly of fixed formwork from such blocks is carried out on a temporary support. After the solution has completely solidified, it is removed.
When using monolithic reinforced concrete lintels, it is possible to block openings up to 3 m wide. Such structures are second only to floors made of heavy concrete. U-shaped reinforced concrete products are mounted without the use of special equipment. This circumstance is a significant advantage.
However, this technology requires good preparation and a fairly large amount of work during which a jumper will be created. The product is equipped metal frame in U-shaped blocks. If they have a width of 20 cm and a tray with a width of 12 cm, it is permissible to reinforce them with 2 reinforcing bars. In all blocks that have a tray width greater than 15 cm, it is necessary to carry out reinforcement using 4 rods.
Openings can be arranged without jumpers, if several mandatory requirements. One of them has already been mentioned above - the masonry above the opening should be no more than 2/3 of the width of the opening. To create masonry rows with such an opening, temporary formwork must be used. During work, glue for aerated concrete is used.
If the masonry height is insufficient, the opening should be reinforced with an ordinary non-bearing retaining structure. Steel corners can also be used. When using them, it is necessary to take into account several subtleties:
When creating a monolithic jumper, you will need to perform the following steps:
When performing such actions, you can arrange a door or window opening with your own hands. The support of jumpers on the walls should be as reliable as possible. This can be ensured by performing correct calculations.
The main task of window systems is protection from weather conditions, keeping heat in the house. From correct installation windows depends on safety and durability.
Since aerated concrete is very easy to saw, using a special corner you can easily get a perfectly even window opening.
Aerated concrete masonry above the window is under heavy load not only during the construction of the building, but also during further operation.
Reinforcement nodes of a building made of aerated concrete blocks: 1 - wall of aerated concrete blocks; 2 - reinforcement at the joints between floor slabs; 3 - reinforced concrete belt; 4 - elements of insulation of the armored belt; 5 - reinforcement of the support zones of the jumpers; 6 - reinforcement of the window sill zone; 7 - reinforcement of blind walls with a large area; 8 - reinforcement of the supporting seam.
In the standard case, in order to evenly distribute the load on the side parts of the entire window opening (and partitions), reinforcement is installed using a wall chaser so that 12 mm reinforcement can easily enter the groove. The latter is filled with mortar, and reinforcement is placed inside the groove so that its ends extend by more than half a meter.
wooden boxes for windows in a house made of aerated concrete, they are produced without grooves. After sawing and planing the bars of the required sizes, quarters and grooves are selected. At both ends of each bar, spikes and eyes are cut out. Next, we collect the "mosaic" in a box. Often the bottom bar is left intact.
The technology for the construction of windows and partitions depends on the used load-bearing or non-bearing lintels, nodes of support on the walls. If window frames are used, they are inserted into the opening and secured with nails or anchor bolts.
The seams between the wall and the box are insulated mounting foam or mineral plate.
Installing lintels over window openings is a difficult step in the work, requiring care, diligence and adherence to technology. Support any jumper on aerated concrete wall must be installed for a length of more than 2 m. Further, the opening is done like this. Taking into account the thickness of the walls, one or two lintels are located close to each other. If the window is 1.2 m wide or more, it must be strengthened by extending the support to 2.5 m.
Jumper diagram.
In the construction of gas-block buildings, the following jumpers are used:
Depending on the reinforcement zone:
Depending on the material used:
Formwork installation option for pouring a lintel.
The window opening and partitions in aerated concrete walls are blocked by prefabricated lintels made of timber or monolith. Prefabricated-monolithic lintels are produced from U-shaped heavy concrete (M200) blocks with the assistance of fixed formwork. U-blocks are aerated concrete blocks made in a certain format, inside the section of which reinforcement is made. The walls of the U-block act as a formwork (load-bearing capacity) for monolithic lintels and thermal insulation. The framework is made of steel fittings of a class A III. Prefabricated jumpers, depending on the size and weight, can be made by lifting mechanisms or independently manually. Further, the laying of jumpers is carried out only on the mortar used for laying the walls. The window opening in aerated concrete does not have a quarter. Wooden boxes are fastened with galvanized nails or metal ruffs. The gaps between the window opening and the frame are plugged with insulation with elastic gaskets or mounting foam, the slopes are treated with plaster.
The window sills of the outer walls are protected by a steel drain from the roof.
Options for insulating the lintel above the opening in the wall made of aerated concrete block.
The window opening is covered with U-shaped blocks (prefabricated-monolithic lintels) in several stages.
Location of anchors in the area of window and door openings when lining aerated concrete walls with bricks: 1. Facing wall made of bricks. 2. Anchor.
To simplify the work, you can purchase ready-made lintels made of reinforced autoclaved aerated concrete, rectangular in cross section, which cover spans of windows and partitions of no more than 2.5 m. They also have a uniform load distribution, simplifying the selection of jumpers. The main problem in the construction of houses from aerated concrete is the appearance of cold bridges from windows. Thermal conductivity of the jumper reinforced concrete small, as a result, the likelihood of cold bridges disappears. As a result of the installation of such jumpers, a homogeneous basis for finishing with plaster is obtained. There is a variety of lintel sizes to suit any block width. Thus, reinforced jumpers have a number of advantages. First, low thermal conductivity. Secondly, light weight. Thirdly, high fire resistance. Finally, accurate geometric dimensions. This option significantly saves time on the construction of buildings, is the most environmentally friendly.
Reinforced jumper is used as a single-span beam that takes the load along the entire length.
The layout of the points of attachment of the box of the window unit in the wall opening: 1- places of permanent attachment of the structure to the wall.
To obtain a jumper of the required window width, we perform several actions:
Pouring a monolithic concrete lintel.
Aerated concrete can be easily cut with a special saw. A special corner contributes to an optimally even cut, as a result, choose right size block to the window is not difficult. It is important to note that the cut block is inserted more than a meter long. With the help of pre-purchased blocks of various sizes, you can easily adjust the height of the windows either by trimming the block, or by selecting blocks of various sizes.
Concrete lintels, having the property of high thermal conductivity, unlike aerated concrete, require additional insulation, for example, using polystyrene. The process turns out to be laborious (aerated concrete, polystyrene, concrete) and requires professional intervention. This kind of jumper is best installed on wide windows. In addition, the insulation will contribute to the weakening of the frame, the loss of vapor permeability. The latter contributes to the formation of condensation and mold inside the window.
One of the most reliable and simplest ways to install an aerated concrete block on lintels is to lay lintels from a metal corner into the body of an aerated concrete block at a distance of 1/3 of the width from the edge. If the width of the windows is up to 1.2 m, then the 50th corner will do, if up to 2 m - the 75th corner. The metal corner is durable, therefore, the ability to hold a number of glued gas silicate blocks. To ensure maximum strength of the wall, aerated concrete is laid with glue with dressing. The advantage of a metal corner is that masonry with outside look homogeneous. The dimensions of reinforced concrete lintels depend on the load of windows and partitions, the pressure from the unset masonry. The following jumper profiles are distinguished:
For structural reasons, for more convenient laying of aerated concrete, it is best to use four corners instead of two. Rolled metal profiles should rest more than 25 cm on the wall and 40-50 cm in earthquake-prone regions.
The use of monolithic reinforced concrete lintels is a laborious process. The technology for mounting such a jumper includes:
Wooden lintels - the most economical option, which has a low thermal conductivity. Main disadvantage- the unreliability that the openings will have, in view of this, the use of lintels made of wood is impractical.
Window unit installation.
In order to exclude the formation of cracks, condensate, mold, fungus, reduce sound insulation, it is necessary to carry out all technological methods:
Installation of a window in the opening.
Required tools:
Required materials:
Materials for concrete mortar:
Reinforced lintels are an integral part of aerated concrete construction technology. The task of the jumper is to hold the load from the higher blocks, armored belts and everything that puts pressure on the jumper. So reinforcement should be carried out strictly according to technology and calculations.
When building a homemade jumper, the following points should be considered:
We will try to answer all these questions in this article.
To begin with, you have several jumper options, namely:
The row of aerated concrete, on which the jumper rests, must be reinforced with two bars of reinforcement of 8 diameters. Reinforcement must be at least 900 mm on either side of the lintel.
This is done because the lintel and the higher elements of the wall point-pressure on the points of support of the lintel, creating point strong loads on the aerated concrete. And in order to avoid cracks, these places must be reinforced.
We also recall about reinforcing the window sill, you can read about it at the link.
The thickness of the jumper must match the thickness of the wall. Jumpers are made both for load-bearing thick walls, and for thin ones. internal partitions. Given this, it is necessary to determine the method of erecting jumpers.
If the opening in the external carrier is very long and the maximum strength of the lintel is required, then it is better to make the lintel on a removable wooden formwork with polystyrene insulation.
The insulation must be located on the side of the street, and its thickness must be at least 50 mm to avoid cold bridges.
The formwork itself must be very rigid and strong so that it does not sag under the weight of concrete, and so that it does not break under the bursting load of liquid concrete.
The lower part of the jumper works in tension, that is, the main work of the reinforcement falls on the lower bars of the reinforcement. It follows from this that the lower reinforcement of the jumper should be more powerful, which ensures the use of larger diameter reinforcement, as well as a large number of bars.
Since aerated concrete is a brittle material, the lintel must create high rigidity, with minimal deflection, in order to avoid cracks in the masonry.
Reinforcement of a responsible (long) jumper must be done strictly according to calculations! But we will write you some recommendations.
For openings longer than 1500 mm, it is necessary to use high-quality ribbed reinforcement 10-14 mm in diameter, the number of lower bars should be from 3 to 6, the number of upper bars - 2-4. The smaller the diameter of the reinforcement, the more bars you need to use.
The reinforcing cage is usually knitted with wire. Not all fittings are designed for welding.
For the frame (transverse reinforcement), bars of 6 diameters are suitable. The task of the frame is to hold the working reinforcement in the correct position. The distance between the frames should be from 150 to 400 mm.
The jumper itself should rest on the wall by at least 250 mm, and if the jumper is long, then the support should be even greater.
To fill the lintels, you need to use thick concrete grade M300-M350, followed by compaction.
For ordinary window and door openings, the option with U-blocks is best suited, since they are ready-made fixed formwork, and they need minimal insulation - from 20 to 30 mm.
U-blocks can be ordered in ready-made, but you can do it yourself by sawing a gutter of the right size in a regular gas block. You need to cut it in pieces, with a saw on aerated concrete, and then chip off these pieces.
For U-blocks, you need to build a simple but rigid support that will hold them + you need to take into account the weight of the reinforcement and concrete.
The reinforcement itself in such jumpers is a frame of 4-6 reinforcement bars with a diameter of 10 to 12 mm. The distance between the frames is 150-300 mm.
The support of the jumper on the wall must be at least 200 mm. Do not forget about the protective layer of concrete - 40mm.
To begin with, when you poured concrete into the formwork, it must be covered with a film so that moisture does not come out of the concrete, and the concrete can gain the required strength. Also, the jumper itself must sometimes be spilled with water.
In this state, the jumper should stand for at least 5-7 days. Note that the higher the temperature, the faster the concrete gains strength. In the cold season, it is better to leave the formwork for two weeks.
If the weather is warm, the formwork can be removed and the subsequent laying of aerated concrete can be continued already a week after pouring. If the formwork does not interfere with the masonry, then it is better to leave it for 28 days.
Finished aerated concrete lintels are good decision which save a lot of time during construction. After all, you do not need to prepare formwork, knit reinforcement, pour concrete and wait until it gains strength.
But it is worth noting that long and thick jumpers weigh quite a lot, and it is unlikely that they can be mounted without a crane. Although there are thin jumpers that weigh 70 kg each, they can be installed with the effort of two people.
Reinforcement of finished jumpers is made of welded fittings coated with a special anti-corrosion coating.
The use of ready-made aerated concrete lintels is very justified if you need to build a house as soon as possible, and also if the number of lintels in the house is very large.
At the stage of building a house from aerated concrete blocks, additional reinforcement of door and window openings. This is necessary to strengthen the entire structure, to prevent the formation of cracks on the walls of the building or other shortcomings that may be detected during further operation. For this purpose are used different kinds building beams, differing in cost, speed and ease of installation, durability. Lintels over windows in an aerated concrete house solve many pressing problems, but before using them, you should familiarize yourself with some of the nuances and important characteristics.
Depending on the tasks set, the following types of jumpers can be used in construction.
They are used in the construction of buildings from cellular concrete blocks. Often they are used to cover the load-bearing walls of residential and public buildings up to four floors. Box opening equipment aerated concrete lintels in load-bearing walls suitable for houses whose height does not exceed 17 meters. The advantages of using aerated concrete beams are as follows:
The disadvantage of these products is the high price, but it is offset by other advantages.
They are made of steel rods and a heavy solution of concrete. Such devices have a wide range of applications. They are used in construction for floors, as well as supporting structures. The main advantage is their availability and low price. The disadvantages of reinforced concrete lintels for gas blocks include high thermal conductivity and a significant mass.
Such accessories used in the construction of houses made of brick, wood or cellular concrete material. The main requirements for buildings, when installing wooden lintels, is the presence of ceilings with wooden floor. The material used is thoroughly dried beforehand and treated with an antiseptic. The advantage of wooden lintels over the windows in an aerated concrete house is the ability to build them with your own hands. Also, it is impossible not to note their heat-preserving properties, low cost, low weight. Under the influence external factors, they, unfortunately, are deformed and rot. Exposure external influences and a short service life, in comparison with other types of crossbars, are their main disadvantages.
They have excellent bearing characteristics, but their use is not always justified. The fact is that they are prone to metal corrosion. Yes, and the thermal conductivity of such products is very high, so there is a need for additional insulation. However, before making steel lintels over the windows in an aerated concrete house, some nuances should be taken into account:
This method of creating a concrete lintel for aerated concrete is the cheapest, but it requires a lot of trouble. The result is a fairly strong structure that can withstand heavy loads. The disadvantages include the fact that after its installation, the uniformity of the wall surface is lost, which is detected when applying a thin layer of plaster. Before starting work on the installation of a monolithic beam, it is required to build a removable formwork from plywood, boards or other similar material.
When choosing a material for lintels, the following characteristics are taken into account: the height of the building, its area, the weight of walls, roofs, floors (attic or between floors). It is also desirable to pay attention to the cost of the material and the desired time frame for the construction of the building.
For the reliability of the entire structure, it is very important to correctly calculate such parameters as the bearing area, the length and width of the reinforcing products. These components are determined based on the width of the window opening, as well as the height of the masonry above it. The depth of support of the jumpers on the aerated concrete wall or the minimum length of the installation into the masonry is determined depending on their type. The most popular options are:
The option without jumpers is also used in practice. To implement the plan, several requirements must be met:
Having become acquainted with what the jumpers on aerated concrete and the depth of support are, let's move on to the direct process of their installation.
Such beams are the most common in recent times, since the process of laying the finished factory product is quite simple. In addition, the craftsmen manage to maintain the continuity of the masonry, while obtaining a perfectly flat surface. The technology is used to strengthen openings up to three meters, the work is as follows:
When can construction continue? Only after the complete hardening of the structure, we continue construction. The timing depends on what time of the year the construction is carried out, on weather conditions, temperature and humidity. In hot, dry weather, concrete should be poured with water until it is completely fixed.
fill concrete mix is, as already mentioned, the cheapest way to arrange a future window. We follow the step by step instructions:
Experts advise using metal corners to enhance window structures up to 1.2 meters if the height of the subsequent masonry is at least two thirds of the width of the opening. If this requirement is met, we proceed as follows:
Along with this method, reinforcement is also successfully used to reinforce narrow openings. The use of aerated concrete or reinforced concrete beams in these cases is not justified. To reinforce one opening, four twigs with a diameter of 10 mm are used. The rods are placed in holes, which are then filled with glue or mortar. Blocks are then laid on the fixed rods.
Strengthening the opening is a process that requires certain knowledge and skills. To ensure the reliability and durability of the structure, it is important to correctly perform the calculations and consistently perform the described actions.